Dixie Narco DN552P-7, Technical Manual

Page 1: ...Model DN552P 7 Beginning Production Run 6925CB Manufactured by Dixie Narco Inc P O Drawer 719 Williston SC 29853 0719 803 266 5001 fax 803 266 5049 Visit us on the web www dixienarco com Part 803 903...

Page 2: ...settable Data 11 Set Price 11 Cash Settings 11 13 User Menu 13 22 Diagnostics Menu 22 24 Quick Reference Prompts 25 C GENERAL MAINTENANCE Power 26 Cleaning 26 Refrigeration Condenser 26 Coin Acceptor...

Page 3: ...1 SELECT PANEL 52 T8 LIGHTING 53 ELECTRONIC COMPONENTS 54 INNER DOOR 55 56 HARNESSING 57 POWER DISTRIBUTION BOX 58 CABINET AND VEND MECHANISM SECTION 1 59 CABINET AND VEND MECHANISM SECTION 2 60 63 CA...

Page 4: ...O THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL PRODUCT IDENTIFICATION First production of P Series August 2003 The production date of Dixie Narco products is determined by...

Page 5: ...R DESTROY THE GROUNDING SYSTEM OF THE VENDER If the outlet will not accept the power cord plug contact an electrician to install a proper AC outlet FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJEC...

Page 6: ...coin changer and other MDB accessories for proper set up and installation The vender will support the following MDB coin changers Multi Drop Coin Mech Domestic Coinco 9302GX Coinco USQ G700 Series Co...

Page 7: ...of packages must be loaded on the load bar Correct loading will prevent service calls and ensure proper vending After loading the vender for the first time ensure the vender is loaded and primed Prim...

Page 8: ...u to set the package type of the machine if it is different that the default of package type 2 Press select button 1 2 to scroll through the available package types Press select button 1 to set the di...

Page 9: ...PROGRAMMING P SERIES Page 9 of 76 Factory Default Setting Selection Column 1 1 2 1 3 2 4 3 5 4 6 5 7 6...

Page 10: ...open and the service switch is pressed The display will show a list of error codes for errors that have occurred since the door was last opened VS is a vend sensor problem HS is a vend mechanism home...

Page 11: ...above Hold select button 4 for 5 seconds the display will go blank then C RS Counters Reset will be displayed At this time all interval data will return to 0 Press hold select buttons 1 2 simultaneou...

Page 12: ...ns to be accepted regardless of the ability to pay back non refundable currency When turned on the controller will set the exact change condition based on the ability to pay back non refundable curren...

Page 13: ...lect buttons to view columns assigned and Return To change space to sales Press select button 1 at the SEL prompt CL column edit routine will be displayed where the is the column to be added or delete...

Page 14: ...t number in the column and the is the vend angle for that product The user will be prompted to enter to same number of vend angles as was entered at the DEEP prompt After the last vend angle is entere...

Page 15: ...am on the first Sunday in April Set backward 1 hour at 2 00 am on the last Sunday in October EU European European rules Set forward 1 hour at 1 00 am on the last Sunday in March Set backward 1 hour a...

Page 16: ...ct button 5 Show temperature inside the cabinet Press select button 6 Returns to sales idle mode sales vender operation Note There is a thirty 30 second time out that will return the vender to sales m...

Page 17: ...be displayed 24 hour Press hold select button 1 Set Hours Press hold select button 2 Set Minutes Press select buttons 1 2 simultaneously to move to the next item in the menu STP1 Stop 1 This function...

Page 18: ...s have been enabled Pressing select button 1 when NONE is displayed will cause the display to change to off when all days have been disabled Press select button 1 at the RTN prompt returns to Days Pre...

Page 19: ...lect buttons 1 2 simultaneously to move to the next item on the menu STRT Start This function is used to set the hours and minutes to start lighting routine Press select button 1 and the current four...

Page 20: ...buttons 1 2 to scroll to DSP DSP Display This function is used to enable the Temperature to be displayed following the Ice Cold Drink message SSM Sales Message must also be set to On for the temperatu...

Page 21: ...croll to RTN RTN Return Press select button 1 at Return to return to RFRG Press select buttons 1 2 simultaneously to scroll to next item on the menu FREE FREE VEND This function is used to set the Fre...

Page 22: ...e between On or Off Release the select button showing the setting you wish to use and display will return to SSM Press select buttons 1 2 simultaneously to scroll to R CH R CH Recharge The installed C...

Page 23: ...until desired motor to run or RTN is shown on the display Press Select Button 1 Press to run the selected motor The display will show Vending and the selected motor will run Note When testing a P Ser...

Page 24: ...machines Press select button 1 the display will show CL 1 Press select buttons 1 2 simultaneously until the desired column is displayed Selecting the desired column will then prompt for a direction e...

Page 25: ...N Return Time Year OVER Override MTH Month SSM Sales Message Day R CH Recharge HOUR Hour Minute RTN Return DST Daylight Savings Time DIAG Diagnostics SL Selection RTN Return LANG Language HS Home Sens...

Page 26: ...arm water 2 Wax the vender often with a good grade of automobile wax 3 Any corrosion inside of the vender should be removed with a fine steel wool and the area should be painted with aluminum paint 4...

Page 27: ...direction as the reference marker locator of the EPROM socket Do not rely on the EPROM label for orientating the EPROM See Figure 1 II Automatic Reprogramming all 804 920 870 01 software revisions Tur...

Page 28: ...nder cabinet before removing the EPROM remove the EPROM while still grounded install a label on the microprocessor showing the revision of software that is installed in the SBC power the vender back o...

Page 29: ...tor Power Fuse Relay Potter Brumfield T91P5D52 24 240 VAC 20 A NO 10A NC Choke Foster A 16015 5MH 6A REFRIGERATION 110 VAC Compressor Embraco 1 3 HP 115 VAC 60 Hz 1 Phase Unit uses 9 0 oz of 134A Refr...

Page 30: ...ON P SERIES Page 30 of 76 SBC CONTROL BOARD P1 Motor P2 Secondary DEX P3 Display P4 Select Switches P5 Temp Sensor P7 MDB P8 Energy Management P10 Sold Out LED s P11 Ready to Vend J1 AC Power J2 DEX J...

Page 31: ...TROUBLESHOOTING FLOWCHARTS Page 31 of 76 These charts are intended to isolate and correct most problems you might encounter ALL COINS ARE REJECTED...

Page 32: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 32 of 76 ALL BILLS ARE REJECTED...

Page 33: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 33 of 76 INCORRECT CHANGE DISPENSED...

Page 34: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 34 of 76 SELECTION WILL NOT VEND...

Page 35: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 35 of 76 ICE FROST ON EVAPORATOR COMPRESSOR RUNS CONTINUOUSLY...

Page 36: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 36 of 76 COMPRESSOR WILL NOT START...

Page 37: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 37 of 76 MACHINE NOT COOLING...

Page 38: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 38 of 76 CAN T ENTER THE MENU OR DIAGNOSTICS Note Prior to checking wires or connections ensure power has been removed from vender...

Page 39: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 39 of 76 LIGHTS ARE NOT ON...

Page 40: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 40 of 76 ONE OR MORE MOTORS RUN WHEN MAIN DOOR IS CLOSED Display Scrolls Homing...

Page 41: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 41 of 76 SOLD OUT...

Page 42: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 42 of 76 THE DISPLAY IS DEAD...

Page 43: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 43 of 76 CAN T READ THE DISPLAY...

Page 44: ...WIRING DIAGRAMS AND SCHEMATICS P SERIES Page 44 of 76 7 Select 6 Column...

Page 45: ...WIRING DIAGRAMS AND SCHEMATICS P SERIES Page 45 of 76 Refrigeration Circuit Diagrams...

Page 46: ...PARTS LIST P SERIES Page 46 of 76 MAIN DOOR EXTERIOR...

Page 47: ...PARTS LIST P SERIES Page 47 of 76 MAIN DOOR EXTERIOR...

Page 48: ...n 7 Up Splash 805 034 04x x1 6 T handle Assembly 801 508 20x x1 7 Port Trim Trimspacer 801 810 11x x1 8 Gasket Port Press On Not Shown 801 810 46x x1 9 Assembly Coin Insert 461 150 80x x3 10 Push Butt...

Page 49: ...sure Strip 609 050 14x x3 2 Rain Guard 169 050 34x x3 3 Wide Delivery Port 801 813 39x x1 4 Carriage Bolt 20x 3 8 900 201 54x x1 5 Hex nut 20 900 800 67x x1 6 Cash Box 432 051 80x x3 7 Shelf Cash Box...

Page 50: ...PARTS LIST P SERIES Page 50 of 76...

Page 51: ...3x x3 1i Retainer High Security 572 000 01x x3 2 Coin Insert Chute Cover Clear 801 805 80x x1 3 Coin Insert Chute Clear 801 805 79x x1 4 Hopper Chute Assembly Non HG 801 806 58x x1 5 Coin Chute Front...

Page 52: ...bly Select Panel Not Shown 594 055 00x x3 2 Switch Membrane 7 select 804 913 01x x1 3 Assembly Chassis Stud 594 054 70x x3 4 Select Button Membrane 801 809 24x x1 5 Keypad 5 Position 801 809 26x x1 6...

Page 53: ...llast T8 804 400 61x x1 2 T8 Lighting Harness Not Shown 804 918 34x x1 3 Fluorescent Lamp Boot 802 001 44x x1 4 Top Lampholder T8 Leviton 518 804 918 58x x1 5 Bottom Lampholder T8 Leviton 519 804 918...

Page 54: ...804 910 96x x1 3 Transformer 000114 4 Fuse 1 6 Amp F1 804 800 71x x1 5 Fuse 6 Amp Fast Acting F2 804 910 93x x1 6 Controller Cover Not Shown 801 306 16x x1 7 Label Fuse Not Shown 803 857 06x x1 8 SBC...

Page 55: ...PARTS LIST P SERIES Page 55 of 76 INNER DOOR 6 7 10 4 2 9 3 5 1 8...

Page 56: ...bly Discharge Frame 801 809 16x x1 6a Assembly Discharge Door 801 809 17x x1 6b Frame Discharge 801 809 14x x1 6c Rod Hinge Not Shown 801 401 70x x1 7 Carriage Bolt 20x 900 201 23x x1 8 Screw SD Phil...

Page 57: ...97x x1 9 MDB and Lock Power Harness P7 804 919 57x x1 10 Harness Relay Power Distribution 804 920 96x x1 11 Harness Power Distribution In 804 920 98x x1 12 Harness Power Distribution Out 804 920 97x x...

Page 58: ...LIST P SERIES Page 58 of 76 POWER DISTRIBUTION Board with 3 Relays 804 921 06x x1 Power Switch 804 915 15x x1 Power Dist Box Ass y 639 030 00x x3 Power outlet 110V 804 913 62x x1 Fuse 1 6 Amp 804 800...

Page 59: ...ss 805 300 42x x1 6 Bolt Carriage 20 x 1 3 900 201 23x x1 7 Bolt Carriage 5 16 18 x 1 1 900 201 85x x1 8 Screw Phil Pan 8 18 x 1 900 301 50x x1 9 Screw Hex Tap 14 20 x 1 2 900 301 73x x1 10 Sleeve bot...

Page 60: ...IPTION DN552P 1 Assembly Rear Spacer Narrow 000164 2 Vend Motor Narrow Column 804 501 23x x1 3 Vend Motor Wide Column 000908 4 Vend Motor Cover 640 070 06x x3 5 Assembly Rear Spacer Wide 000165 6 Stac...

Page 61: ...01 306 59x x1 2 Vend Rotor Narrow Column 000002 3 Nyliner 750 000018 4 Nyliner 312 000019 5 Bushing 312 Load Bar 000020 6 Push Arm 000062 7 Front Gate Extension Narrow 639 070 14x x3 8 Screw Phil Pan...

Page 62: ...n 2 ITEM DESCRIPTION DN552P 1 Nyliner 750 000018 2 Screw 8 32 x 1 Phil Pan 000065 3 Front Gate Extension Wide 639 070 13x x3 4 Vend Motor Assy Wide Electronic 000908 5 Vend Oscillator Wide Column 801...

Page 63: ...P Assembly Rear Spacer Narrow 000164 1 Bracket Rear Spacer Narrow 000071 2 Spacer Rear Narrow 639 070 27x x3 3 Guide Channel 000926 4 Latch Rear Spacer 000927 5 Assembly Guide Arm 000936 Assembly Rear...

Page 64: ...ms 8 18x1 2 900 301 65x x1 A17 Screw Type F 1 4 20x5 8 Stack Bolts 900 302 01x x1 A19 Screw Phil Pan 10 32x5 8 900 901 51x x1 A21 Screw Phil Pan 8 18x1 2 900 301 98x x1 A26 Screw Phil Pan 8 18x3 4 800...

Page 65: ...ort Plate 000650 5 Bracket Chute 000658 6 Housing Vend Sensor Board 000888 7 Board Vend Sensor 000902 8 Cover Sensor Housing 000937 9 Standoff 801 903 80x x1 10 Screw 8 32 x 3 8 Phil Pan Type 1 900 30...

Page 66: ...PARTS LIST P SERIES Page 66 of 76 EVAPORATOR FAN ASSEMBLY 4B 3 2 7 4A 9 5 6 21 22 23 24...

Page 67: ...040 07x x3 5 Sub Assembly Evaporator Fan Shroud 3 640 040 20x x3 6 Screw Phil Pan 8 18 x 1 2 900 301 50x x1 7 Hex Nut 900 800 65x x1 8 Tie 5 5 Hand 901 901 06x x1 9 Bushing split Heyco 901 902 17x x1...

Page 68: ...PARTS LIST P SERIES Page 68 of 76 REFRIGERATION SYSTEM 6 9 11 5 7 4 6 2 28 1 24 16 13 19 25 29 27 15 12 20 33 7 23 14 18...

Page 69: ...1 18 Relay 1 351 605 802 502 13x x1 19 Capacitor Start 233 280 MFD 165V 802 502 21x x1 20 Evaporator Short 802 600 37x x1 21 Freon Refrigerant 134a 802 700 06x x1 22 Tube OD x 028 W Copper 803 000 39x...

Page 70: ...n Mechanism Label 903 901 30x x1 Fuses F1 Amp F2 6A 803 843 91x x1 Fuse 1 6 Amp 804 800 71x x1 Label 1 6 Amp Fuse 803 868 03x x1 Mercury Notice Label 803 860 59x x1 Notice No Refund Label 803 860 53x...

Page 71: ...PARTS LIST P SERIES Page 71 of 76 DOMESTIC SIGNS SIDE DECALS Contact Parts Department for any not listed ITEM DESCRIPTION DN552P 1 Side Decals Splash 803 861 16x x1 2 Sign 7 Up Splash 805 034 04x x1...

Page 72: ...PARTS LIST P SERIES Page 72 of 76 SCREWS NUTS...

Page 73: ...00 301 69x x1 Screw Hex Head Swage Form 8 36 x 3 8 A19 900 901 51x x1 Screw Phil Pan Tapping 10 32 x 5 8 A20 900 201 22x x1 Screw Machine Phil Pan 8 32 x 3 4 A21 900 301 98x x1 Screw Phil Pan Shoulder...

Page 74: ...PARTS LIST P SERIES Page 74 of 76 WASHERS BOLTS MISC HARDWARE...

Page 75: ...1 4 E4 900 201 45x x1 Carriage Bolt 1 4 20 x 1 2 E5 900 201 54x x1 Carriage Bolt 1 4 20 x 3 8 E6 900 201 56x x1 Carriage Bolt 1 4 20 x 3 4 E7 900 303 12x x1 Carriage Bolt 1 4 20x5 8 obsolete E8 900 2...

Page 76: ...3390 I6 900 901 79x x1 Clamp Nylon 5 16 Black Heyco 3355 or Dennison 10159 I7 900 901 80x x1 Clamp Nylon 1 2 Heyco 3328 I8 901 901 06x x1 Hand Tie x x I9 901 902 01x x1 Wire Tie 7 1 2 10 901 901 00x...