Dixon 130211, Operator And Parts Manual

Page 1: ...rs Manual 130211 DCKC 130212 DCRC Models Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 539 130679 REV IR 02 06 07 Parts Manual Collection System ...

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Page 3: ...3 2007 Dixon All Rights Reserved Beatrice NE Printed in U S A ...

Page 4: ...Procedures 5 Assembly Instructions 7 Operating the Collection System 13 Maintenance and Service Instructions Transport 14 Cleaning and Washing 14 Storage 14 Preventative Maintenance Schedule 14 Caring for Vacuum Hoses 15 Cleaning Poly Mesh 15 Troubleshooting Guide 16 Replacement Parts Clamshell Assembly 18 Clamshell Rear Assembly 20 Clamshell Front Assembly 22 Clamshell Linkage Ram 24 Clamshell Li...

Page 5: ...w engine to cool before refueling Do not smoke while fueling or operating equipment Never refuel or drain the machine indoors Check that operator s controls safety switches hoses and shields are securely attached and functioning properly Do not operate unless they are functioning properly General Information This manual will assist you in the safe operation and proper maintenance of your Husqvarna...

Page 6: ...ing turns and crossing roads and sidewalks Stop vacuum and mower blades if not mowing Do not operate machine under the influence of alcohol or drugs Use care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision 4 Maintenance and Storage Stop engine and disconnect spark plug wire Wait for all move...

Page 7: ...271 5 16 x 1 carriage bolts Reuse the two 5 16 nyloc hex nuts previously removed from the 5 16 x 3 4 carriage bolts See Figure 1 4 Lift seat and latch with seat latch 5 Remove seat springs 6 Place 539 114786 Plate Support Linkage on frame 7 Reposition springs and secure with 990209 5 16 x 1 hex bolts and hex nut previously removed from seat springs See Figure 2 8 Attach two 539 114783 Linkage Supp...

Page 8: ...e Pin and 539 115501 Cotter Pin 12 Hook both 539 114783 Linkage Support into 539 114786 Plate Support Linkage and secure with two remaining 539 115501 Cotter Pins 13 Tighten 539 100476 5 8 Jam nut and 539 115591 5 8 Nyloc nut so that the clamshell is sitting straight on unit 14 Tighten 539 114782 Brackets on front of clamshell 539 114782 BRACKET CLAMSHELL ASSEMBLY 539 114812 LINKAGE SUPPORT FIGURE...

Page 9: ...carriage bolts four 539 976979 3 8 nyloc hex nut and two 539 107271 5 16 x 1 carriage bolts Reuse the two 5 16 nyloc hex nuts previously removed from the 5 16 x 3 4 carriage bolts See Figure 4 4 Secure two 539 114811 Bracket Support to frame as shown in Figure 5 Secure us ing 539 103433 1 2 x 3 1 4 hex bolt and 539 101331 1 2 hex nyloc nut REAR GUARD 539 114815 MOUNT BRACKET LOWER LOWER FLANGE FIG...

Page 10: ...es on bottom of clamshell on out side of the tubes on 539 114781 8 Secure with 539 119372 Hinge Pin and 539 115501 Cotter Pin 9 Hook both 539 114812 Linkage Support into 539 114811 Bracket Support and se cure with two remaining 539 115501 Cot ter Pins 10 Tighten 539 100476 5 8 Jam nut and 115591 5 8 Nyloc nut so that the clamshell is sitting straight on unit 11 Tighten 539 114782 Brackets on front...

Page 11: ...8 nyloc 2 Slide both weight brackets over the front tube on the frame Be sure to position in the cen ter of the frame 3 Secure with four bolts 539 991126 3 8 x 3 3 4 and four nuts 539 976979 3 8 nyloc CAUTION DO NOT operate mower with grass catcher unless the front weights are installed CAST WEIGHT BRACKET 539 976979 539 106492 539 991126 539 976979 ...

Page 12: ...ame See diagram 3 Secure weight bar to mower frame with four 5 16 18 x 1 1 4 hex bolts from kit reuse the four 5 16 washers and four 5 16 nyloc nuts that were removed from the foot plate 4 Place all front weights on front weight bar 5 Place holddown bar over front weights and secure to front weight bar using two 3 8 x 1 clevis pins and two hair pins 6 Reinstall floor pan ...

Page 13: ...er must be running in order to vacuum debris through the mower deck 5 In heavy grass it may be necessary to mow and collect at a slower ground speed 6 Never attempt to unclog the collection sys tem until the mower s engine engine has been shut off and all moving parts have come to a complete stop 7 Do not stand behind the vent at the rear of the collection system due to the potential for small pie...

Page 14: ...ile there is still debris in the con tainer the mower must be backed up onto the trailer to avoid tipping Cleaning and Washing Regular cleaning washing and lubricating will prolong the service of the machine NOTE Use care with power washers to avoid damage to decals Limit direct spray on these items DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING Transport Storage 1 Clean machine 2 Cover all sc...

Page 15: ...s in the hoses as they will increase wear on the hoses 4 Avoid dragging the lower hose along the sides of buildings or other hard surfaces Cleaning Poly Mesh The poly mesh on the collection system is located inside the container hood For best results clean poly mesh regularly Cleaning Instructions 1 Shut off engine 2 Release the two 2 rubber latches under the rear of the hood Open hood and brush d...

Page 16: ...n 1 Solid object jammed in unit 1 Check and remove any or noise obstruction 2 Loose or missing bolts on unit 2 Tighten or replace bolts Unit difficult to close 1 Obstructions keeping door from 1 Clear obstructions completely closing 2 Hood hinge bolts too tight 2 Loosen bolts Troubleshooting Guide DANGER Before servicing unit wait for all moving parts to come to a complete stop Turn engine off and...

Page 17: ...17 PARTS ILLUSTRATIONS ...

Page 18: ...18 CLAMSHELL ASSEMBLY 1 2 3 4 5 6 7 8 9 10 REF REF 3 ...

Page 19: ... 3 8 16 HAM NYLOC 3 539 990122 3 WASHER 3 8 SAE 4 539 115972 2 BUSHING 5 539 990717 1 NUT 5 16 18 NYLOC 6 539 119414 1 BUSHING PLASTIC 7 539 117244 1 ROD END 8 539 115609 1 NUT 1 2 13 THIN NYLOC 9 539 990625 1 NUT 1 2 13 JAM 10 539 119371 1 LIFT LINK ITEM PART NO QTY DESCRIPTION ...

Page 20: ...20 CLAMSHELL REAR ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 10 10 18 10 12 ...

Page 21: ...1 VENT SCHREEN 9 539 115789 3 NYLON WASHER 10 539 990188 17 WASHER 5 16 SAE 11 539 107271 6 RHSSNB 5 16C X 1 0 12 539 100472 7 RHSNB 5 16 18 X 1 1 4 GR5 13 539 990254 1 LOCKWASHER 1 2 14 539 990316 2 RHSNB 5 16 18 X 3 4 GR5 15 539 990206 2 HCS 5 16 18 X 3 4 GR5 16 539 115609 1 NUT 1 2 13 THIN NYLOC 17 539 990625 1 NUT 1 2 13 JAM 18 539 990717 15 NUT 5 16 18 NYLOC 19 539 119413 6 LARGE DOME RIVET I...

Page 22: ...22 CLAMSHELL FRONT ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 21 25 26 27 28 24 25 20 15 19 18 23 18 23 18 18 23 16 ...

Page 23: ...ORT 13 539 115441 1 WINDOW 14 539 114785 2 BRACKET SUPPORT UPPER 15 539 117988 2 SPACER PLATE 16 539 115495 4 WASHER 11 32 17 539 115560 10 WASHER 18 539 990188 23 WASHER 5 16 SAE 19 539 107271 6 RHSSNB 5 16C X 1 0 20 539 100472 6 RHSNB 5 16 18 X 1 1 4 GR5 21 539 102933 9 RHSNB 5 16 18 X 1 1 2 GR5 22 539 990316 2 RHSNB 5 16 18 X 3 4 GR5 23 539 990717 23 NUT 5 16 18 NYLOC 24 539 115661 10 POP RIVE ...

Page 24: ...24 CLAMSHELL LINKAGE RAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 10 ...

Page 25: ...INKAGE 7 539 114824 1 LINKAGE ARM DUMP 8 539 114816 1 LINKAGE LATCH 9 539 990188 1 WASHER 5 16 SAE 10 539 990717 3 NUT 5 16 18 NYLOC 11 539 110340 1 NUT 5 8 11C NYLOC 12 539 100476 2 NUT 5 8 11 JAM 13 539 111785 4 RHSNB 3 8 16 X 3 4 GR5 14 539 976979 4 NUT 3 8 16 NYLOC 15 539 107271 2 RHSSNB 5 16C X 1 16 539 990209 3 HCS 5 16 18 X 1 GR5 17 539 115392 1 FLEX HOSE 60 18 539 115719 1 HOSE CLAMP ITEM ...

Page 26: ...26 CLAMSHELL LINKAGE KODIAK 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 11 6 3 10 ...

Page 27: ...UT 5 8 11C NYLOC 8 539 100476 2 NUT 5 8 11 JAM 9 539 111785 4 RHSNB 3 8 16 X 3 4 GR5 10 539 976979 4 NUT 3 8 16 NYLOC 11 539 107271 2 RHSSNB 5 16C X 1 12 539 115392 1 FLEX HOSE 60 13 539 115719 1 HOSE CLAMP 14 539 114811 2 BRACKET SUPPORT 15 539 114813 1 DUMP ARM KODIAK 16 539 114812 2 LINKAGE SUPPORT 17 539 114815 1 PLATE MOUNT SUPPORT 18 539 101331 2 NUT 1 2 NYLOC 19 539 103433 2 HCS 1 2 13 X 3 ...

Page 28: ... RAM 1 539 111587 1 CAST WEIGHT 2 539 114898 2 BRACKET WEIGHT 3 539 106492 4 HCS 3 8 16 X 2 3 4 GR5 4 539 991126 4 HCS 3 8 16 X 3 3 4 GR5 5 539 976979 8 NUT 3 8 16 NYLOC ITEM PART NO QTY DESCRIPTION 1 2 3 4 5 5 4 ...

Page 29: ...VIS PIN 3 539 108096 2 SPRING RETAINER 4 539 114858 1 WEIGHT BAR 5 539 990627 4 HCS 5 16 18 X 1 1 4 GR5 6 539 977778 1 ABRASIVE PAD 7 539 102587 3 GROMMET BUMPER 8 539 000019 3 WEIGHT CAST FRONT 539 102115 4 PLASTIC TIE NOT SHOWN ITEM PART NO QTY DESCRIPTION 1 2 3 4 5 6 7 8 ...

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