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15

MAINTENANCE

 

General Purpose Grease

  Refer to Maintenance “ENGINE” Section

01965

➁ 

ENGINE

 

FRONT 

WHEEL 

BEARING 

ZERK

 

STEERING 

SECTOR 

GEAR 

TEETH

 

FRONT 

WHEEL 

BEARING 

ZERK

 

SPINDLE ZERK

 

SPINDLE ZERK

T

R
A
C

T

0

R

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - See Cleaning in Maintenance Section.

1

,

1,2

2

4

5

1,2

BEFORE

EACH

USE

EVERY

8

HOURS

EVERY

25

HOURS

EVERY

50

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

Inspect Muffler/Spark Arrester

Clean Air Filter

Change Engine Oil (models with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Engine Oil Level

Clean Engine Cooling Fins

Clean Air Screen

Replace Oil Filter (If equipped)

Replace Fuel Filter

Change Engine Oil (

models 

without oil filter)

Lubrication Chart

Check Brake Operation

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

MAINTENANCE 

SCHEDULE

Check for Loose Fasteners

Check/Replace Mower Blades

Che

Clean Debris Off Steering Plate

ck Transaxle Cooling

Che

Check Operator Presence & ROS Systems

ck V-Belts

Check Mower Levelness

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have 

been subjected to operator abuse or negligence.  To receive 

full value from the warranty, operator must main tain tractor 

as instructed in this manual.
Some adjustments will need to be made periodically to 

properly maintain your tractor.
At least once a season, check to see if you should make 

any of the adjustments described in the Service and 

Adjustments section of this manual.
• 

At least once a year you should replace the spark plug, 

clean or replace air filter, and check blades and belts 

for wear.  A new spark plug and clean air filter assure 

proper air-fuel mixture and help your engine run better 

and last longer.

BEFORE EACH USE

•  Check engine oil level.
•  Check brake operation.
•  Check tire pressure.
• 

Check operator presence and ROS systems for proper 

operation.

•  Check for loose fasteners.

IMPORTANT:

  DO NOT OIL OR GREASE THE PIVOT POINTS 

WHICH HAVE SPECIAL NYLON BEARINGS.  VISCOUS 

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL 

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.  

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, 

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

Summary of Contents for D15KH30

Page 1: ...tor s Manual D15KH30 03131 581 27 03 27 Rev 5 Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warr...

Page 2: ...ook down and behind before and while backing Never direct discharged material toward anyone Avoid dischargingmaterialagainstawallorobstruction Material may ricochet back toward the operator Stop the b...

Page 3: ...OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and o...

Page 4: ...hni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the S...

Page 5: ...inthe ServiceandAdjustments section in this manual Fig 1 LABEL TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench Utility knife 2...

Page 6: ...ENT HANDLE Fig 3 Fig 4 NOTE You may now roll your tractor off the skid Follow the instructions below to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instruction...

Page 7: ...Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse...

Page 8: ...ty damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicate...

Page 9: ...ting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mo...

Page 10: ...g brake will hold tractor secure Fig 7 B C Fig 6 STOPPING See Fig 7 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position GROUND DRIVE To stop ground drive depre...

Page 11: ...eels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent sc...

Page 12: ...ON POSITION NORMAL OPERATING 02828 Fig 13 OPERATION REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direc...

Page 13: ...e extra cranking time to move fuel from the tank to the engine Ensurefreewheelcontrolisinthetransmissionengaged position Sit on seat in operating position depress brake pedal and set parking brake Mov...

Page 14: ...er engage or disengage free wheel lever while the engine is running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first...

Page 15: ...Check Replace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS T...

Page 16: ...s running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmo...

Page 17: ...after each eight 8 hours of operation TO CHANGE ENGINE OIL See Fig 18 19 Determine temperature range expected before oil change All oil must meet API service classification SG SL Ensure tractor is on...

Page 18: ...e cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved will cause engine damage due to overheating CLEAN AIR SCRE...

Page 19: ...on Pull back the lock collar of the hose connector and push the connector onto the deck washout port at the left end of the mower deck Release the lock collar to lock the connector on the nozzle IMPOR...

Page 20: ...from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED H...

Page 21: ...nd secure with retainer spring Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with...

Page 22: ...t your adjustment by mowing some uncut grass and visually checking the appearance Readjust if neces sary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 30 With all...

Page 23: ...oves and inside all belt guides and keepers Install mower See TO INSTALL MOWER section in this manual Fig 34 02952 A B C D E F G SERVICE AND ADJUSTMENTS Fig 33 TO REPLACE MOWER BLADE DRIVE BELT See Fi...

Page 24: ...l C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then fr...

Page 25: ...r Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure Fig 38 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require r...

Page 26: ...Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM Immediately prepare your tracto...

Page 27: ...eck replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but wi...

Page 28: ...mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of gras...

Page 29: ...29 SERVICE NOTES...

Page 30: ...30 SERVICE NOTES...

Page 31: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 32: ...05 06 14 BD Printed in the U S A...

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