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28

TROUBLESHOOTING

PROBLEM

CAUSE

CORRECTION

Engine continues to 

run when operator 

leaves seat with 

attachment clutch 

engaged

1. Faulty operator-safety presence control 

system.

1. Check wiring, switches  and connections.  If not 

corrected, contact an authorized service center/ 

department.

CAUTION: DO NOT operate machine until 

problem is corrected.

Poor cut - uneven

1. Worn, bent or loose blade.

1. Replace blade.  Tighten blade bolt.

2. Mower deck not level.

2. Level mower deck.

3. Buildup of grass, leaves, trash under mower.

3. Clean underside of mower housing.

4. Bent blade mandrel.

4. Replace blade mandrel.

5. Clogged mower deck vent holes from 

buildup of grass, leaves, and trash around 

mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will 

not rotate

1. Obstruction in clutch mechanism.

1. Remove obstruction.

2. Worn/damaged mower drive belt.

2. Replace mower drive belt.

3. Frozen idler pulley.

3. Replace idler pulley.

4. Frozen blade mandrel.

4. Replace blade mandrel.

Poor grass 

discharge

1. Engine speed too slow.

1. Place throttle control in “FAST” position.

2. Travel speed too fast.

2. Shift to slower speed.

3. Wet grass.

3. Allow grass to dry before mowing.

4. Mower deck not level.

4. Level mower deck.

5. Low/uneven tire air pressure.

5. Check tires for proper air pressure.

6. Worn, bent or loose blade.

6. Replace blade.  Tighten blade bolt.

7. Buildup of grass, leaves, trash under mower.

7. Clean underside of mower housing.

8. Mower drive belt worn.

8. Replace mower drive belt.

9. Blades improperly installed.

9. Reinstall blades sharp edge down.

10. Improper blades used.

10. Replace with blades listed in parts manual.

11. Clogged mower deck vent holes from buildup 

of grass, leaves, trash around mandrels.

11. Clean around mandrels to open vent holes.

Headlight(s) not 

working

(if so equipped)

1. Switch is “OFF”.

1. Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out.

2. Replace bulb(s) or lamp(s).

3. Faulty light switch.

3. Check/replace light switch.

4. Loose or damaged wiring.

4. Check wiring and connections.

5. Blown fuse.

5. Replace fuse.

Battery will not 

charge

1. Bad battery cell(s).

1. Replace battery.

2. Poor cable connections.

2. Check/clean all connections.

3. Faulty regulator (if so equipped).

3. Replace regulator.

4. Faulty alternator.

4. Replace alternator.

Loss of drive

1. Freewheel control in “disengaged” position.

1. Place freewheel control in “engaged” position.

2. Debris on steering plate (if equipped).

2. See "CLEANING" in the Maintenance section.

3. Motion drive belt worn, damaged, or broken.

3. Replace motion drive belt.

4. Air trapped in transmission during 

shipment or servicing.

4. Purge transmission.

5. Axle key missing.

5. Install axle key at rear wheel.  See "TO REMOVE 

WHEEL" in the Service and Adjustments section.

Engine "backfires” 

when turning 

engine “OFF”

1. Engine throttle control not set between 

half and full speed (fast) position before 

stopping engine.

1. Move throttle control between half and full speed 

(fast) position before stopping engine.

Engine dies when 

tractor is shifted 

into reverse

1. Reverse operation system (ROS) is not "ON" 

while mower or other attachment is engaged.

1. Turn ignition key to ROS "ON" position. See 

Operation section.

Summary of Contents for D15KH30

Page 1: ...tor s Manual D15KH30 03131 581 27 03 27 Rev 5 Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warr...

Page 2: ...ook down and behind before and while backing Never direct discharged material toward anyone Avoid dischargingmaterialagainstawallorobstruction Material may ricochet back toward the operator Stop the b...

Page 3: ...OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and o...

Page 4: ...hni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the S...

Page 5: ...inthe ServiceandAdjustments section in this manual Fig 1 LABEL TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench Utility knife 2...

Page 6: ...ENT HANDLE Fig 3 Fig 4 NOTE You may now roll your tractor off the skid Follow the instructions below to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instruction...

Page 7: ...Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse...

Page 8: ...ty damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicate...

Page 9: ...ting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mo...

Page 10: ...g brake will hold tractor secure Fig 7 B C Fig 6 STOPPING See Fig 7 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position GROUND DRIVE To stop ground drive depre...

Page 11: ...eels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent sc...

Page 12: ...ON POSITION NORMAL OPERATING 02828 Fig 13 OPERATION REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direc...

Page 13: ...e extra cranking time to move fuel from the tank to the engine Ensurefreewheelcontrolisinthetransmissionengaged position Sit on seat in operating position depress brake pedal and set parking brake Mov...

Page 14: ...er engage or disengage free wheel lever while the engine is running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first...

Page 15: ...Check Replace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS T...

Page 16: ...s running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmo...

Page 17: ...after each eight 8 hours of operation TO CHANGE ENGINE OIL See Fig 18 19 Determine temperature range expected before oil change All oil must meet API service classification SG SL Ensure tractor is on...

Page 18: ...e cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved will cause engine damage due to overheating CLEAN AIR SCRE...

Page 19: ...on Pull back the lock collar of the hose connector and push the connector onto the deck washout port at the left end of the mower deck Release the lock collar to lock the connector on the nozzle IMPOR...

Page 20: ...from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED H...

Page 21: ...nd secure with retainer spring Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with...

Page 22: ...t your adjustment by mowing some uncut grass and visually checking the appearance Readjust if neces sary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 30 With all...

Page 23: ...oves and inside all belt guides and keepers Install mower See TO INSTALL MOWER section in this manual Fig 34 02952 A B C D E F G SERVICE AND ADJUSTMENTS Fig 33 TO REPLACE MOWER BLADE DRIVE BELT See Fi...

Page 24: ...l C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then fr...

Page 25: ...r Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure Fig 38 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require r...

Page 26: ...Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM Immediately prepare your tracto...

Page 27: ...eck replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but wi...

Page 28: ...mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of gras...

Page 29: ...29 SERVICE NOTES...

Page 30: ...30 SERVICE NOTES...

Page 31: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 32: ...05 06 14 BD Printed in the U S A...

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