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16

MAINTENANCE

TRACTOR

Always observe safety rules when per form ing any 

main te nance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest 

speed in high est gear on a level, dry concrete or paved 

surface, then brake must be checked and ad just ed. (See 

“TO CHECK BRAKE” in the Ser vice and Ad just ments 

section of this manual).

TIRES

•  Maintain proper air pressure in all tires (See the sides 

of tires for proper PSI).

•  Keep tires free of gasoline, oil, or insect control 

chemi cals which can harm rubber.

•  Avoid stumps, stones, deep ruts, sharp objects and 

other hazards that may cause tire damage.

NOTE: 

To seal tire punctures and pre vent flat tires due 

to slow leaks, tire sealant may be purchased from your 

local parts dealer. Tire sealant also pre vents tire dry rot 

and corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE 

OPERATION SYSTEM (ROS) (See Fig. 16)

Be sure operator presence and reverse operation sys tems 

are work ing properly.  If your tractor does not function as 

described, repair the problem immediately.
•  The engine should not start unless the brake pedal is 

fully de pressed, and the attachment clutch con trol is 

in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM
• 

When the engine is running, any attempt by the op er a tor 

to leave the seat without first setting the parking brake 

should shut off the engine.

• 

When the engine is running and the at tach ment clutch 

is engaged, any attempt by the operator to leave the 

seat should shut off the engine.

•  The attachment clutch should never operate unless 

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM
•  When the engine is running with the ignition switch in 

the engine "ON" position and the at tach ment clutch 

engaged, any attempt by the operator to shift into 

reverse should shut off the engine.

•  When the engine is running with the ignition switch 

in the ROS "ON" position and the at tach ment clutch 

engaged, any attempt by the operator to shift into 

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp.  Re place 

bent or damaged blades.

CAUTION: Use only a replacement blade ap-

proved by the manufacturer of your tractor. 

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could 

damage your tractor and void your warranty.

BATTERY

Your tractor has a battery charging system which is suf fi cient 

for normal use.  However, periodic charging of the battery 

with an automotive charger will extend its life.
•  Keep battery and terminals clean.
•  Keep battery bolts tight.
•  Keep small vent holes open.
•  Recharge at  6-10 amperes for 1 hour.

NOTE:

 The original equipment battery on your tractor is main-

tenance free. Do not attempt to open or remove caps or cov-

ers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause 

the battery to “leak” power.
• Raise 

seat.

•  Disconnect BLACK battery cable first  then RED  bat -

tery cable and remove battery from tractor.

•  Rinse the battery with plain water and dry.
• 

Clean terminals and battery cable ends with wire brush 

until bright.

•  Coat terminals with grease or petroleum jelly.
• 

Reinstall battery (See “REPLACING BATTERY" in the 

SERVICE AND ADJUSTMENTS section of this man u al).

Fig. 16

BLADE REMOVAL (See Fig. 17)

•  Raise mower to highest position to allow access to 

blades.

NOTE: 

Protect your hands with gloves and/or wrap blade 

with heavy cloth.
•  Remove blade bolt by turning counterclockwise.
•  Install new or resharpened blade with stamped "THIS 

SIDE UP" facing deck and mandrel assembly.

IMPORTANT:

 TO ENSURE PROPER ASSEMBLY, CENTER 

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL 

ASSEMBLY.

•  Install and tighten blade bolt securely (45-55 Ft. Lbs. 

torque).

IMPORTANT

:  SPECIAL BLADE BOLT HEAT TREATED.

Fig. 17

ROS "ON" 

POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

02828

BLADE

BLADE BOLT 

(SPECIAL)

CENTER HOLE

STAR

MANDREL ASSEMBLY

Summary of Contents for D19KH42

Page 1: ...tor s Manual D19KH42 03131 532 44 47 85 Rev 1 Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warr...

Page 2: ...recommended by and comply with specificationsofthemanufacturerofyour tractor Usecommonsensewhentowing Operateonlyatthelowestpossiblespeed when on a slope Too heavy of a load while on a slope is dange...

Page 3: ...g Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Neverallowchildrenorothersinorontowedequip...

Page 4: ...ow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this manual WARNING This tractor is equipped with an internal...

Page 5: ...RY inthe ServiceandAdjustments section in this manual Fig 1 LABEL Washer Hex Bolt Seat Steering Wheel Steering Wheel Adapter Steering Boot Washer Insert Hex Bolt Lock Washer Steering Extension Shaft S...

Page 6: ...ENT HANDLE Fig 3 Fig 4 NOTE You may now roll your tractor off the skid Follow the instructions below to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instruction...

Page 7: ...Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse...

Page 8: ...ntify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING in...

Page 9: ...brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mowerblades orotherattachmentsmountedtoyourtra...

Page 10: ...NGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED ENGINE Move thro...

Page 11: ...control S OPERATION TO ADJUST GAUGE WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge w...

Page 12: ...hipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground Pull up and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube an...

Page 13: ...d Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F 0 C the carburetor fu...

Page 14: ...veways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 15 Fig 15 If grass is extremely tall it should be mowed twice to reduce load and possible...

Page 15: ...eplace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS The warr...

Page 16: ...the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustb...

Page 17: ...30 oil_visc_chart4_e MAINTENANCE ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year See engine manual TO CHAN...

Page 18: ...tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove gra...

Page 19: ...rator s position on the tractor re start the engine and place the throttle lever in the Fast position IMPORTANT Recheck the area making certain the area is clear 6 Move the tractor s attachment clutch...

Page 20: ...TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINK E AND REAR LIFT LINKS C FROM TRACTOR AND HOOK THE CLUTCH SPRING Q INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH TO INSTALL MOWER See Fig 23 28 Be...

Page 21: ...side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Insert end of link E i...

Page 22: ...ight about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT Se...

Page 23: ...plate F and remove from tractor BELT INSTALLATION Install new belt from tractor rear to front over the steer ing plate F and above clutch brake pedal shaft G Pull belt toward front of tractor and roll...

Page 24: ...l C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then fr...

Page 25: ...ove procedure ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST...

Page 26: ...LFUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH L...

Page 27: ...6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorize...

Page 28: ...properly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrel...

Page 29: ...29 SERVICE NOTES...

Page 30: ...30 SERVICE NOTES...

Page 31: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 32: ...06 27 11 BD Printed in the U S A...

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