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16

V-BELTS

Check V-belts for deterioration and wear after 100 hours 

of operation and replace if necessary. The belts are not 

ad just able. Re place belts if they begin to slip from wear. 

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean 

to assure proper cooling.
Do not attempt to clean fan or transmission while engine 

is running or while the transmission is hot. To prevent pos-

 si ble damage to seals, do not use high pressure water or 

steam to clean transmission.
• 

Inspect cooling fan to be sure fan blades are intact and 

clean.

•  Inspect cooling fins for dirt, grass clippings and other 

materials. To prevent damage to seals, do not use 

compressed air or high pressure sprayer to clean 

cool ing fins.

TRANSAXLE PUMP FLUID 

The transaxle was sealed at the factory and fluid main te-

 nance is not required for the life of the transaxle.  Should 

the transaxle ever leak or require servicing, contact your 

near est au tho rized ser vice center/department.

AIR FILTER 

Your engine will not run properly using a dirty air filter. Ser-

vice air cleaner more often under dusty conditions. 

MUFFLER   

Inspect and replace corroded muffler and spark arrester (if 

equipped) as it could create a fire hazard and/or damage.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen, 

cooling fins, and other external surfaces of the engine are 

kept clean at all times.
Every 100 hours of operation (more often under extremely 

dusty, dirty conditions), remove the blower housing and 

other cooling shrouds. Clean the cooling fins and external 

surfaces as necessary. Ensure the cooling shrouds are 

reinstalled.

NOTE:

 Operating the engine with a blocked grass screen, 

dirty or plugged cooling fins, and/or cooling shrouds re moved 

will cause engine damage due to overheating.

MAINTENANCE

Fig. 16

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 

80 

100 

-30 

-20 0  20 30 

40 

 

F

 

C

32 

-10 

10 

60 

5W-30

10W30

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service 

classification SG-SL.   Select the oil’s SAE viscosity grade 

according to your expected operating temperature.

Change the oil after every 50 hours of operation or at least 

once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine 

and after each eight (8) hours of operation.    

TO CHANGE ENGINE OIL (See Fig. 16) 

Determine temperature range expected before oil change.  

All oil must meet API service classification SG-SL.
•  Ensure tractor is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.
• 

Remove oil fill cap/dipstick.  Be careful not to allow dirt 

to enter the engine when changing oil.

• 

Remove yellow cap from end of drain valve and install 

the drain tube onto the fitting. 

•  Unlock drain valve by pushing inward and turning 

coun ter clock wise. 

•  To open, pull out on the drain valve. 

•  After oil has drained completely, close and lock the 

drain valve by pushing inward and turning clockwise 

until the pin is in the locked position as shown. 

• 

Remove the drain tube and replace the cap onto to the 

bottom fitting of the drain valve. 

•  Refill engine with oil through oil fill dipstick tube.  Pour 

slowly.  Do not overfill.  For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

•  Use gauge on oil fill cap/dipstick for checking level.  

Insert dipstick into the tube and rest the oil fill cap on 

the tube.  Do not thread the cap onto the tube when 

taking reading. Keep oil at “FULL” line on dipstick.  

Tighten cap onto the tube securely when finished. 

02463

CLOSED 

AND 

LOCKED 

POSITION

DRAIN 

TUBE

OIL DRAIN VALVE

YEL LOW CAP

ENGINE OIL FILTER

Replace the engine oil filter every season or every other 

oil change if the tractor is used more than 100 hours in 

one year.

CLEAN AIR SCREEN

The air screen is over the air intake blower located on top 

of engine.  The air screen must be kept free of dirt and 

chaff to prevent engine dam age from overheating.  Clean 

with a wire brush or compressed air to re move dirt and 

stubborn dried gum fibers.

Summary of Contents for D22KH42

Page 1: ...erator s Manual D22KH42 581 26 93 28 Rev 4 Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warrant...

Page 2: ...ook down and behind before and while backing Never direct discharged material toward anyone Avoid dischargingmaterialagainstawallorobstruction Material may ricochet back toward the operator Stop the b...

Page 3: ...OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and o...

Page 4: ...Storage sections of this manual Wear proper Personal Protective Equipment PPE while operating this machine including at a minimum sturdyfootwear eyeprotection andhearingprotection Do not mow in shorts...

Page 5: ...this manual TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench Tire pressure gauge 2 7 16 wrenches Utility knife Pliers Whenrighto...

Page 6: ...perly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are...

Page 7: ...ty damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicate...

Page 8: ...or F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns th...

Page 9: ...tractor com pletely as described above and set parkingbrakebeforeleavingtheopera tor s position NOTE Failure to move throttle control between half and full speed fast position before stopping may cau...

Page 10: ...r turning With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depre...

Page 11: ...tion key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 02828 TO OPERATE ON HILLS CAUTION Donotdriveupordownhills with slopes greater than 15 and do not drive acro...

Page 12: ...until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to acceptsmallchangesinspeedandload untilthechoke control is fully in If the engine starts...

Page 13: ...ol to half 1 2 speed Disengage parking brake 8 Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your transmission is now purged...

Page 14: ...MMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in...

Page 15: ...s running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmo...

Page 16: ...60 5W 30 10W30 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature...

Page 17: ...ntactwiththeblade Replace broken or missing washout fitting immediately prior to using mower again Pluganyholesinmowerwithboltsandlocknuts Fig 19 DECK WASHOUT PORT See Fig 19 Your tractor s deck is eq...

Page 18: ...disconnect mower suspension arm A from chassis and rear lift link C from rear mower bracket D remove retainer springs and washers Go to other side of mower and disconnect the suspen sion arm and rear...

Page 19: ...NKS C Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket D and secure with washer and retainer spring ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position h...

Page 20: ...ly checking the appearance Readjust if neces sary until you are satisfied with the results A TURN NUT LEFT TO LOWER MOWER TURN NUT RIGHT TO RAISE MOWER Fig 26 Fig 27 PRECISION SIDE TO SIDE ADJUSTMENT...

Page 21: ...aqualifiedservicecenter TO REPLACE MOTION DRIVE BELT See Fig 31 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left fo...

Page 22: ...ry TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY Fig 33 SERVICE AN...

Page 23: ...bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from star...

Page 24: ...Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM Immediately prepare your tracto...

Page 25: ...eck replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but wi...

Page 26: ...mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of gras...

Page 27: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 28: ...05 08 14 BD Printed in the U S A...

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