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24

STORAGE

ENGINE

FUEL SYSTEM

IMPORTANT

:  IT IS IMPORTANT TO PREVENT GUM DEPOSITS 

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH 

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK 

DURING STORAGE.  ALSO, EXPERIENCE INDICATES THAT 

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING 

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH 

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING 

STOR AGE.  ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM 

OF AN ENGINE WHILE IN STORAGE.

• 

Empty the fuel tank by starting the engine and let it run 

until the fuel lines and carburetor are empty.

•  Never use engine or carburetor cleaner products in 

the fuel tank or permanent damage may occur.

•  Use fresh fuel next season.

NOTE: 

 Fuel stabilizer is an acceptable alternative in 

minimizing the formation of fuel gum deposits during stor age.  

Add stabilizer to gasoline in fuel tank or storage container.  

Always follow the mix ratio found on stabilizer container.  

Run engine at least 10 minutes after adding stabilizer to 

allow the stabilizer to reach the carburetor.  Do not empty  

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine 

oil.  (See “ENGINE” in the Maintenance section of this 

man ual.)

CYLINDER(S)

•  Remove spark plug(s).
•  Pour one ounce (

29.5 mL) 

of oil through spark plug 

hole(s) into cylinder(s).

• 

Turn ignition key to “START” position for a few seconds 

to distribute oil.

•  Replace with new spark plug(s).

OTHER

•  Do not store gasoline from one season to another.
•  Replace your gasoline can if your can starts to rust.  

Rust and/or dirt in your gasoline will cause problems.

•  If possible, store your tractor indoors and cover it to 

give protection from dust and dirt.

• 

Cover your tractor with a suitable protective cover that 

does not  retain moisture.  Do not use plastic.  Plastic 

cannot breathe which allows condensation to form and 

will cause your tractor to rust.

IMPORTANT

: NEVER COVER TRACTOR WHILE EN GINE  

AND EXHAUST AREAS ARE STILL WARM.

Immediately prepare your tractor for storage at the end 

of the season or if the tractor will not be used for 30 days 

or  more.

WARNING:  Never store the trac tor with 

gas o line in the tank inside a building 

where fumes may reach an open flame 

or spark.  Allow the engine to cool before 

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage.  When mower 

is to be stored for a period of time, clean it thor oughly, remove 

all dirt, grease, leaves, etc.  Store in a clean, dry area.
•  Clean entire tractor. (See “CLEANING” in the 

Main te nance section of this manual.)

•  Inspect and replace belts, if necessary.  (See belt 

re place ment instructions in the Service and Adjustments 

section of this manual.)

• 

Lubricate as shown in the Maintenance section of this 

man ual.

•  Be sure that all nuts, bolts and screws are securely 

fastened.  Inspect moving parts for damage, breakage 

and wear.  Replace if necessary.

•  Touch up all rusted or chipped paint surfaces; sand 

lightly before painting.

BATTERY

•  Fully charge the battery for storage.
•  After a period of time in storage, battery may require 

recharging.

•  To help prevent corrosion and power leakage during 

long periods of storage, battery cables should be 

dis con nect ed and battery cleaned thoroughly.  (See 

“TO CLEAN BATTERY AND TERMINALS” in the 

Maintenance  sec tion of this manual.)

•  After cleaning, leave cables disconnected and place 

cables where they cannot come in contact with battery 

terminals.

•  If battery is removed from tractor for storage, do not 

store battery directly on concrete or damp surfaces.

•  If unit is equipped with battery indicator/charging 

plug, an optional charging unit may be purchased and 

connected to the unit to charge the battery during long 

term storage.  Inspect and clean the battery terminals 

as needed prior to long term storage with charger 

connected.

Summary of Contents for D22KH42

Page 1: ...erator s Manual D22KH42 581 26 93 28 Rev 4 Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warrant...

Page 2: ...ook down and behind before and while backing Never direct discharged material toward anyone Avoid dischargingmaterialagainstawallorobstruction Material may ricochet back toward the operator Stop the b...

Page 3: ...OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and o...

Page 4: ...Storage sections of this manual Wear proper Personal Protective Equipment PPE while operating this machine including at a minimum sturdyfootwear eyeprotection andhearingprotection Do not mow in shorts...

Page 5: ...this manual TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench Tire pressure gauge 2 7 16 wrenches Utility knife Pliers Whenrighto...

Page 6: ...perly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are...

Page 7: ...ty damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicate...

Page 8: ...or F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns th...

Page 9: ...tractor com pletely as described above and set parkingbrakebeforeleavingtheopera tor s position NOTE Failure to move throttle control between half and full speed fast position before stopping may cau...

Page 10: ...r turning With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depre...

Page 11: ...tion key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 02828 TO OPERATE ON HILLS CAUTION Donotdriveupordownhills with slopes greater than 15 and do not drive acro...

Page 12: ...until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to acceptsmallchangesinspeedandload untilthechoke control is fully in If the engine starts...

Page 13: ...ol to half 1 2 speed Disengage parking brake 8 Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your transmission is now purged...

Page 14: ...MMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in...

Page 15: ...s running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmo...

Page 16: ...60 5W 30 10W30 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature...

Page 17: ...ntactwiththeblade Replace broken or missing washout fitting immediately prior to using mower again Pluganyholesinmowerwithboltsandlocknuts Fig 19 DECK WASHOUT PORT See Fig 19 Your tractor s deck is eq...

Page 18: ...disconnect mower suspension arm A from chassis and rear lift link C from rear mower bracket D remove retainer springs and washers Go to other side of mower and disconnect the suspen sion arm and rear...

Page 19: ...NKS C Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket D and secure with washer and retainer spring ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position h...

Page 20: ...ly checking the appearance Readjust if neces sary until you are satisfied with the results A TURN NUT LEFT TO LOWER MOWER TURN NUT RIGHT TO RAISE MOWER Fig 26 Fig 27 PRECISION SIDE TO SIDE ADJUSTMENT...

Page 21: ...aqualifiedservicecenter TO REPLACE MOTION DRIVE BELT See Fig 31 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left fo...

Page 22: ...ry TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY Fig 33 SERVICE AN...

Page 23: ...bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from star...

Page 24: ...Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM Immediately prepare your tracto...

Page 25: ...eck replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but wi...

Page 26: ...mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of gras...

Page 27: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 28: ...05 08 14 BD Printed in the U S A...

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