Dixon RAM 48 CE, Operator'S Manual

Page 1: ...read the operator s manual carefully and make sure you understand the instructions before using the machine RAM 48 CE 966658601 Operator Manual Form Number 115 384527 Rev B 2011 12 08 Original Instru...

Page 2: ...ifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs T...

Page 3: ...OPERATION 24 Training 24 Steering 24 Before Starting 25 Starting the Engine 26 Weak Battery 29 Running 30 Operating on Hills 31 Mowing Tips 32 Stopping the Engine 33 Moving Machine By Hand 34 ZT 2800...

Page 4: ...d mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the...

Page 5: ...ing equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow chi...

Page 6: ...e machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are The machine s type designation I D The manufacture...

Page 7: ...ns to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protecti...

Page 8: ...maintenance or repair work Keep a safe distance from the machine Use on slopes no greater than 10 No passengers Whole body exposure to thrown objects Severing of fingers and toes Do not open or remov...

Page 9: ...e person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall...

Page 10: ...riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s re...

Page 11: ...Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slo...

Page 12: ...other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off The...

Page 13: ...nimize the risk of static electricity by touching a metal surface Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from...

Page 14: ...larly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settin...

Page 15: ...r relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop to inspect the equi...

Page 16: ...the drive system Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand When loading or unloading...

Page 17: ...lic pumps Using the left and right steering controls the flow is regulated and thereby the direction and speed Control Locations 1 Steering control levers 2 Parking brake 3 Tracking adjustment 4 Fuses...

Page 18: ...el is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its n...

Page 19: ...for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 8058 134 Throttle control Blade Switch In order to engage...

Page 20: ...and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset 8058 134 Hour meter IMPORTANT INFORMATION The machine must stand absolu...

Page 21: ...orrect cutting height on the cutting plate The cutting height range is from 1 38mm to 4 102mm in 13mm increments The heights are measured from the ground up to the blade tip with the engine not runnin...

Page 22: ...methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel syst...

Page 23: ...e located under the seat of the machine They are accessed by tilting the seat forward They are flat pin fuses of the same type used in automobiles There are two fuses with ratings and functions 20 Amp...

Page 24: ...e Before Starting in the Operation section Adjust the engine speed to idle disengage the parking brake but do not engage the blades at this time Rotate control levers inward As long as the control lev...

Page 25: ...e desired position 5 Set the deck cutting height by inserting the lift pin into the desired cut height Resecure the lift pin with the hairpin The following conditions must be fulfilled before the engi...

Page 26: ...ver Pull the lifting lever backward to the locked transport position 3 Activate the parking brake by pushing the release button in and pulling the lever upwards 4 Disengage the mower blades by pressin...

Page 27: ...ard to the locked outer neutral position 6 Move the throttle to the middle position 7 If the engine is cold the choke control should be pulled up 8058 148 Set the throttle 8058 148 Set the choke contr...

Page 28: ...er birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces 8050 781 Return t...

Page 29: ...the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery 3 Connect th...

Page 30: ...eering controls to the neutral position N 3 Push the release button on the cutting height lever and move lever to the pin release the button 4 Move throttle control to full throttle 5 Engage the mower...

Page 31: ...ry pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive a...

Page 32: ...awn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid...

Page 33: ...g the ignition switch in any other position than OFF will cause the battery to be discharged 8058 173 Disengage the mower blades 5 When the machine is standing still activate the parking brake by push...

Page 34: ...dure Load the machine into truck or trailer by driving up ramps in low gear DO NOT LIFT The machine is not intended to be lifted by hand 8058 032 Bypass linkage left side ZT 2800 engaged 8058 033 Bypa...

Page 35: ...Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressures Check battery Sharpen replace mower blades Clean the engine s cooling air intake 2 Clean the air cleaner s...

Page 36: ...tch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spa...

Page 37: ...stwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding Always use protective glasses when handling the battery STANDARD BATTERY STATE OF CHARGE A...

Page 38: ...park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat IMPORTANT INFORM...

Page 39: ...ver the pulleys may damage the belt Deck Belt Installation NOTE For ease in installing the deck belt refer to the routing decal on the top of the deck 1 Wrap the deck belt around the electric clutch p...

Page 40: ...4 1 Idler arm release opening 2 Idler pulley Pump belt removal Anti scalp rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired...

Page 41: ...d blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing 3 Seat the blade s opening firmly onto the cutter housing 4 Tighten blade bolt securely...

Page 42: ...er front to rear 1 or a side to side manner 2 2 Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Record the measurement 3 Move to the opposite s...

Page 43: ...ife span Make it a habit to clean the machine directly after use after it is cooled before the debris sticks Use compressed air to clean the top side of mower deck For cleaning the underside of the de...

Page 44: ...e lubricated twice weekly 12 12 Every year 1 52 Every Week 1 365 Every day Lubricate with grease gun Oil change Filter change Level check 8050 832 Wipe away excess grease after lubrication It is impor...

Page 45: ...ricant so that is does not come into contact with belts or belt pulley drive surfaces 8050 009 Lubricating the wheel bearings Engine Refer to the engine manufacturer s manual for maintenance and servi...

Page 46: ...urface 5 Reinstall the filter guard Torque screws to 65 in lbs each 6 Repeat steps on the opposite side 7 Drain old oil filters of all free flowing oil prior to disposal Place used oil in appropriate...

Page 47: ...r contact of the battery terminal cable connections Blown fuse Fault in the starter safety circuit See Safety System in the Maintenance section Engine runs rough Faulty carburetor Choke control is pul...

Page 48: ...ake on Bypass valve on pump open Drive belt for the transmission slack or has come off Air trapped in hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact for...

Page 49: ...ty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour ab...

Page 50: ...50 WIRING DIAGRAM 8053 002...

Page 51: ...Grade 10 9 Grade 12 9 Shank Size Diameter in millimeters fine or coarse thread Size ft lbs Nm ft lbs Nm ft lbs Nm M4 1 5 2 2 2 3 2 7 3 6 M5 3 4 4 5 6 5 2 7 M6 5 2 7 7 5 10 8 2 11 M7 8 2 11 12 16 15 2...

Page 52: ...ental conditions and other variables Ram 48ZT 966658601 Engine Manufacturer Briggs Stratton 1 Type Pro Power 26 hp 2 Lubrication Pressure with oil filter Fuel Min 87 octane unleaded Max ethanol 5 Max...

Page 53: ...Base Machine Width 46 118 cm Overall Width Chute Up 48 123 cm Overall Width Chute Down 59 152 cm Vibration Equivalent Vibration Hand Arm ahv eq 1 84 m s2 Whole Body ahv eq 0 09 m s2 Standard Deviatio...

Page 54: ...declares under sole responsibility that the machine types stated on page 1 of this manual from 2010 s serial numbers and onwards the year is clearly stated in plain text on the rating plate with subs...

Page 55: ...eck adjustment r Check The safety switch for the parking brake r The safety switch for the mower deck r The safety switch in the seat r The safety switch in the steering controls r Parking brake funct...

Page 56: ...ine oil r 25 Hour Service Check the fuel pump s air filter r Check the hydraulic system s oil level r Check the tire pressures r Lubricate the belt adjuster mower deck r Lubricate the belt adjuster hy...

Page 57: ...gine oil r Lubricate according to lubrication chart r Check adjust the parking brake r 100 Hour Service Perform the 25 hour service r Perform the 50 hour service r Change the engine oil filter r Clean...

Page 58: ...ir cleaner s prefilter foam r At Least Once Each Year Clean the engine s cooling air intake 25 hours r Replace the air cleaner s pre filter foam 300 hours r Replace the air filter s paper cartridge r...

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