Dixon SPEEDZTR ZTR 42, Operator'S Manual

Page 1: ...SPDZTR 30 CA 966504101 Please read the operator s manual carefully and make sure you understand the instructions before using the machine Operator Manual...

Page 2: ...the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consen...

Page 3: ...Lever 22 Manual Transport 22 operatioN 23 Training 23 Steering 23 Before Starting 24 Starting the Engine 24 Jumper cables 27 Running 28 Operating on Hills 29 Mowing Tips 30 Stopping the Engine 31 Manu...

Page 4: ...d mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the...

Page 5: ...ing equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow chi...

Page 6: ...machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are The machine s type designation I D The manufacturer...

Page 7: ...ns to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protecti...

Page 8: ...no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch...

Page 9: ...d anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire...

Page 10: ...s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free...

Page 11: ...slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep move...

Page 12: ...sponsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the bla...

Page 13: ...he truck or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the...

Page 14: ...gularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the sett...

Page 15: ...r relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop to inspect the equi...

Page 16: ...s Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Load the unit onto truck or trailer by drivin...

Page 17: ...4 5 6 8 9 7 Transmission from the engine is made via belt driven hydraulic pumps Using the left and right steering controls the flow is regulated and thereby the direction and speed 8050 002 Cutting h...

Page 18: ...he rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steerin...

Page 19: ...ght side of the machine Pull the lever backward to activate the brake and push forward to release it IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Alway...

Page 20: ...ot store spill or use gasoline near an open flame WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least...

Page 21: ...cutting height is set by placing a lever in the notch for the desired cutting height The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in th...

Page 22: ...o the slots Release linkages to hold in the bypass position Release park brake To reengage the EZT s to drive reverse the above procedure 8050 018 Set bypass linkages into slots on both sides Blade Co...

Page 23: ...mower see Manual Transport in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under its own power the operator must be in the seat st...

Page 24: ...t be seated on the seat The blade control lever for engaging the mower blades must be down in the lower position The parking brake must be on Both steering controls must be in the locked outer neutral...

Page 25: ...locked outer neutral position Move the throttle to the middle position If the engine is cold the choke control should be pushed forward to the choke position 8050 031 a Set the throttle 8050 028 Place...

Page 26: ...e Open the fuel valve Press in and turn the ignition key to the start position When the engine starts immediately release the ignition key back to the run position IMPORTANT INFORMATION Do not run the...

Page 27: ...12 volt negative grounded system Do not use your mower to start other vehicles If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section If jumper c...

Page 28: ...machine s speed and direction are 6 continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amoun...

Page 29: ...ng or changing speed on hills If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake To restart movement relea...

Page 30: ...awn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid...

Page 31: ...e lifting lever Raise the mower deck by pulling the lifting lever upward to the transport position When the machine is standing still activate the parking brake by pulling the lever backward Move the...

Page 32: ...located on the rear of the frame below the rear engine guard Raise the deck into the highest cutting position Pull the EZT bypass linkages out and into the slots Release linkages to hold in the bypas...

Page 33: ...tery Sharpen replace mower blades Clean the engine s cooling air intake 2 Clean the air cleaner s pre filter 2 foam Clean the air cleaner s filter cartridge 2 paper filter Check adjust the parking bra...

Page 34: ...ine oil filter Clean replace the spark plugs Check the caster wheels every 200 hours Check adjust the mower deck Check the engine valve clearance 4 Perform the 300 hour service 4 Lubricate according t...

Page 35: ...ame position as the old battery 7 Reinstall battery hold down 8 First connect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative batte...

Page 36: ...and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park br...

Page 37: ...n Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt To replac...

Page 38: ...t it is important that the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks should be replaced Damaged blades should be replaced when hitting obstacles that...

Page 39: ...djustment checklist 1 Engage the parking brake 2 Place the Blade switch in the disengaged position 3 Turn ignition switch to OFF position and remove the key 4 Make sure the blades and all moving parts...

Page 40: ...tires Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the...

Page 41: ...be lubricated twice weekly 12 12 Every year 1 52 Every Week 1 365 Every day Lubricate with grease gun Oil change Filter change Lubricate with oil can Level check 8050 924 Wipe away excess grease afte...

Page 42: ...nly good quality bearing grease IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces 8050 027 Lubric...

Page 43: ...y terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Checking the Safety System in the Maintenance section The engine runs rough Faulty carburetor Cho...

Page 44: ...brake on Hydraulic pump bypass linkage engaged Drive belt for the transmission gears slack or has come off Defective hydraulic system Air in hydraulic system Mower deck not engaging Drive belt for th...

Page 45: ...y the fuel tanks or add a fuel stabilizer Start 4 the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor Remove the spark plug and pour abo...

Page 46: ...46 SCHEMATIC 8053 002...

Page 47: ...Grade 10 9 Grade 12 9 Shank Size Diameter in millimeters fine or coarse thread ft lbs ft lbs Nm ft lbs Nm ft lbs Nm M4 1 5 2 2 2 3 2 7 3 6 M5 3 4 4 5 6 5 2 7 M6 5 2 7 7 5 10 8 2 11 M7 8 2 11 12 16 15...

Page 48: ...ssure with oil filter Oil capacity excluding filter 1 5 qts 1 4 liters Oil capacity including filter 1 7 qts 1 6 liters Engine oil SAE 10W30 10W30 5W30 API SF SJ Fuel Min 86 octane unleaded Maxethanol...

Page 49: ...ung seat Standard Hinged armrests No Blade engagement Electric clutch Deck construction Stamped Productivity Output 2 78 acres hr 11250 m2 hr Overall dimensions Weight 570 lbs 258 kg Base machine leng...

Page 50: ...s This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery o...

Page 51: ...justment q Check The safety switch for the parking brake q The safety switch for the mower deck q The safety switch in the seat q The safety switch in the steering controls q Parking brake functionali...

Page 52: ...Check the fuel pump s air filter q Sharpen Replace mower blades if required q Check the tire pressures q Check battery with cables q Lubricate according to lubrication chart q Check clean the engine s...

Page 53: ...the fuel filter q Check V belts q Check tighten caster wheel axle bolts every 200 hours q Change the air filter s paper cartridge q Change hydraulic pump oil and filter 200 hours q 50 Hour Service Pe...

Page 54: ...ce the engine oil filter 100 hours q Check adjust the cutting height q Check adjust the parking brake 50 hours q Clean Change the spark plugs 100 hours q Change the fuel filter 100 hours q Check the e...

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