Dixon ZEETER HL 30, Operator'S Manual

Page 1: ...Model Year 2004 ZTR Zeeter HL ...

Page 2: ... a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual applies to all Dixon ZTR Zeeter HL Series mowers Your Dixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs ...

Page 3: ...Page Safety 4 12 Warranty Policy 13 Specifications 14 16 Controls 17 19 Operation Instructions 20 30 Care Maintenance 31 43 Standard Service Parts List 44 Troubleshooting 45 46 Zeeter HL Part No 16246 0803 3 ...

Page 4: ...ver Run Over Back Over SAFETY RIDING LAWN MOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander read and understand this manual to prevent injuries 4 ...

Page 5: ...dous situation which if not avoided will result in death or serious injury WARNING highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION highlighted in yellow indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SA...

Page 6: ...y the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while braking Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow d...

Page 7: ...s or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safety enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights and counterweights M...

Page 8: ... Dixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles Use slow speed Tires may lose traction on slopes even though the brakes are functioning properly Use extra care with grass catchers or other attachments These can change the stability of the mower Keep all movement on the slop...

Page 9: ...DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the mower by putting your foot on the ground Do not use gr...

Page 10: ...osion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove fuel powered equipment from the truck or trailer and refuel it on the ground If this is not possible refuel such equipment on a trailer with a portable container rather than from...

Page 11: ...tarting Never make adjustments or repairs with the engine running unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components Replace with original equipment parts when necessary Mower blades are sharp and can cut Wrap blades or wear gloves and use extra caution when servi...

Page 12: ... out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Use extra care when approaching blind corners shrubs ...

Page 13: ...e approved by Dixon Industries Inc 5 Battery Warranty limited to 90 days from date of purchase 6 Accessories Warranty grass catchers snow blades covers etc Limited to 90 days fromdateofpurchase 7 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries VOIDSALLWARRANTY 8 The f...

Page 14: ...der air cooled gasoline vertical shaft aluminum head and block cast iron sleeve AVS balanced STARTING SYSTEM Electric by key switch operation with safety interlocks on parking brake and blade drive TIRES Front 9 x 3 50 4 Turf Tread Rear 16 x 6 50 8 Turf Tread RECOMMENDED Front 16 21 PSI TIRE PRESSURE Rear 8 14 PSI CAPACITIES Fuel 1 8 gallon Engine 1 25 quarts oil DIMENSIONS Width 32 5 outside rear...

Page 15: ...oled gasoline vertical shaft aluminum head and block cast iron sleeve AVS balanced STARTING SYSTEM Electric by key switch operation with safety interlocks on parking brake and blade drive TIRES Front 9 x 3 50 4 Turf Tread Rear 16 x 6 50 8 Turf Tread RECOMMENDED Front 16 21 PSI TIRE PRESSURE Rear 8 14 PSI CAPACITIES Fuel 1 8 gallon Engine 1 25 quarts oil DIMENSIONS Width 34 outside rear wheel measu...

Page 16: ...air cooled gasoline vertical shaft aluminum head and block cast iron sleeve AVS balanced STARTING SYSTEM Electric by key switch operation with safety interlocks on parking brake and blade drive TIRES Front 9 x 3 50 4 Turf Tread Rear 16 x 6 50 8 Turf Tread RECOMMENDED Front 16 21 PSI TIRE PRESSURE Rear 8 14 PSI CAPACITIES Fuel 1 8 gallon Engine 1 25 quarts oil DIMENSIONS Width 38 outside rear wheel...

Page 17: ...RNING Turning is controlled by moving one control lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn right move right lever rearward of the left lever To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING To brake mower move both levers in direction opposite...

Page 18: ...ements using fingertip control is all that is necessary PARKING BRAKE The parking brake is designed to hold the mower from moving and is not intended for use in stop ping the mower while it is in motion Engage parking brake before starting engine TO SET PARKING BRAKE The hand operated parking brake is located on the right side of the mower To engage brake pull lever up to the rear To release brake...

Page 19: ...rator s right To engage the mower blades pull up on the switch To disengage mower blades push down THROTTLE CONTROL LEVER Located on control panel to operator s right Throttle control for engine speed Choke for engine starting Throttle control should be set to MAXIMUM or wide open setting to ensure adequate cooling of the engine and to maintain mower deck blade speed while mowing MOWER DECK CUT HE...

Page 20: ...n to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed Sound judgement by the operator will prevent accidents TOWING Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable Limit loads to 150 pounds or less w...

Page 21: ...and in the manual 2 Read engine manufacturer s operating and maintenance instructions 3 Check engine oil 4 Check fuel cap to be sure it is in place 5 Be sure parking brake is on 6 Mower blade drive is off 7 Know how to stop engine Turn key to off position 21 OPERATION INSTRUCTIONS ...

Page 22: ... they are held in place in the keyhole slots on the release levers Release parking brake To engage the transmissions push the release levers up and forward toward the front of the machine so the hydro release lever returns to its normal position NOTE Before pushing or towing tractor transmission must be unlocked and parking brake released The tractor should never be pulled at more than 2 miles per...

Page 23: ...ine starts release ignition key Key will return to run position 4 Move throttle from choke to desired speed position 5 Release parking brake 6 Operate the mower per the CONTROL instructions on Page 17 CAUTION Do not operate the engine in an enclosed area due to the harmful exhaust gas produced NOTE When mowing blade s engaged throttle control must be set to the MAXIMUM or wide open setting to insu...

Page 24: ...nition switch to START Engine should not turn over or attempt to start CONTROL LEVER SWITCH TEST a Disengage blade drive b Put parking brake in ON position c Swing control levers IN d Turn ignition switch to START Engine should not turn over or attempt to start 24 TESTING OF SAFETY INTERLOCK SYSTEMS OPERATION INSTRUCTIONS ...

Page 25: ...tart SEAT SWITCH TEST a In a SAFE AREA away from bystanders start the engine b Leave levers swung OUT and parking brake OFF c Engage blade drive d Raise slightly off seat ENGINE SHOULD STOP NOTE If Any Safety Check FAILS Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon Dealer 25 TESTING OF SAFETY INTERLOCK SYSTEMS OPERATION INSTRUCTIONS ...

Page 26: ...ontrol to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge Area 3 If the grass is tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep The Underside Of The Mower Deck Clea...

Page 27: ...cutting season As a rule of thumb never cut off more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based an adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional f...

Page 28: ...full setting 2 Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the deck plugging and cause the engine to stall 3 It may be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if the lawn is heavily fertilized 4 Do n...

Page 29: ... clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips a Raise the height of cut setting on your mower b It may be necessary to cut your grass more frequently c Operate the mower at a slower ground speed d Overlap cutting swaths instead of cutting a full swath with each pass e Mow across the margin...

Page 30: ... grass is tall place the mower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings 5 Maintain Sharp Blade s Throughout The Cutting Season Some grass catching attachments require a high lift blad...

Page 31: ...k in Check crankcase oil level before each use Clean grass debris from muffler manifold area before each use Check air intake screen after each use Clean grass under deck after each use Check tire pressure every 10 hours Inspect blades for sharpness every 10 hours Clean air filter element every 25 hours Grease all zerks every 50 hours Check all belts every 50 hours Change engine crankcase oil 5 ho...

Page 32: ...r Clean top of battery and terminals with baking soda and water Identify each cable so they can be reconnected to the correct terminal Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery CAUTION Battery contains sulfuric acid electrolyte which is poisonous and corrosive TIRES Correct tire pressure is essential for efficient operation of the mower...

Page 33: ...heck sharpness of mower blades after every 10 hours of operation Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning 3 Loosen blade bolt and remove blade 4 When replacing blade tighten blade bolt securely Refer to diagram Be sure blade iscentered on pilot before tightening bolt to 60 ft lbs DANGEROUS DO NOT USE BLADE IN THIS CONDITION Whe...

Page 34: ...ssion Drive Belt Zeeter HL 36 42 P N 16197 No adjustment required Zeeter HL 30 Engine to Mower Deck Belt P N 7725 No adjustment required Zeeter HL 36 Engine to Mower Deck Belt P N 14136 Adjust idler shock mount per diagram 34 CARE AND MAINTENANCE Idler Weldment L Rod Idler Shock Mount Hex Nut 5 8 Tighten or Loosen Hex Nut to achieve this dimension ...

Page 35: ...rved both during engagement of the electric blade clutch and actual operation of the mower deck Note Engagement of the electric blade clutch switch may produce a sharp high pitched chirp or squeal as the belt tension loading is absorbed by the idler system This is normal and not a sign of failure 35 CARE AND MAINTENANCE BELTS continued Idler Weldment L Rod Idler Shock Hex Nut 3 4 Tighten or Loosen...

Page 36: ...ndle down through hole in lower fender 6 Remove hair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim wash ers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 7 Remove hair pin cotter and washer from each deck adjust ment rod Carefully push each link to disengage from deck lift arms At this point deck will drop down...

Page 37: ...er from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 4 Remove hair pin cotter and washer from each deck adjustment rod Carefully push each link toward the outside of the mower chassis At this point deck will drop down 5 Carefully raise and support front of chassis Slide mower deck to...

Page 38: ...d between chassis and mower deck plates Slide shaft from chassis and mower deck 4 Remove hair pin cotter and washer from each deck L rod Remove L rods from lift arms At this point deck will drop down 5 Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly Note When deck is reinstalled on frame check that belt is correc...

Page 39: ... 36 7 for 42 LOCATIONS 1 each front wheel caster front wheel hub 1 each mower deck hub SERVICE INTERVALS Every 50 hours of operation RECOMMENDED GREASE Name brand wheel bearing or multi purpose grease Once per season or 50 hours of operation 3 pumps each 39 ...

Page 40: ...he left side of the engine crankcase 2 Place a suitable container under the drain valve hose 3 To drain turn hex head valve stem counter clockwise with a 10mm wrench or socket Open to full open approximately 7 turns 4 After engine is drained tighten hex stem 5 Fill with oil see steps on next page NOTE Refer to engine manufacturer s recommenda tions for frequency of oil changes 40 ...

Page 41: ...ne and chassis 2 Make sure that hex stem on drain valve has been tightened 3 Refill engine with type and quantity of oil recommended by the engine manufacturer in engine literature PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT 41 ...

Page 42: ...rt the engine and release the parking brake 3 Raise the seat to access hydro control linkage If right wheel creeps adjust right side linkage and vice versa Use procedure below a Loosen jam nuts on ends of the coupler P N 7736 b If right wheel is creeping forward turn coupler counter clockwise until neutral is achieved clockwise for left side If right wheel is creeping backward turn coupler clockwi...

Page 43: ... may have accumulated in bear ings pulleys or fans Note Allow mower to cool before washing If bearings are hot they will draw moisture inside as they cool and cause corrosion SERIAL NUMBERS The serial number is located on frame at rear of engine WARRANTY Refer to warranty information on Page 13 or see the Warranty Registration Form in your owner s packet PARTS SERVICE See your Dixon dealer for rep...

Page 44: ...o Transmission P N 16198 30 Engine to Transmission P N 16197 36 42 30 Engine to Mower Deck P N 7725 36 Engine to Mower Deck P N 14136 42 Engine to Mower Deck P N 5861 42 Serpentine Blade Drive P N 6109 BRIGGS STRATTON AIR AND OIL FILTER PART NUMBERS Refer to engine manufacturer s manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment u...

Page 45: ...ean or replace fuel filters 3 HARD TO START ENGINE Fuel line clogged clean fuel line and check fuel filter 4 ENGINE STARTS BUT CUTS OUT Water in fuel drain old fuel replace with new fuel Clogged fuel line check fuel filter Fuel tank vent plugged clean fuel vent Faulty fuel pump check vent 5 ENGINE OVERHEATED Air intake screen or fins clogged clean intake screen and fins Oil level too low or too hi...

Page 46: ...rlock system consult dealer Faulty blade spindle bearing consult dealer Deck drive belt not properly routed reroute Blades blocked by foreign material clean under deck 9 DRIVE SYSTEM Low on power check belt tension Mower pulls to side check tire inflation consult dealer Mower creeps in neutral consult dealer 10 CUT QUALITY Skips in spots check for loose belt slow ground speed Cut uneven left to ri...

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Page 48: ...c DIXON INDUSTRIES INC a BLOUNT International Inc Co P O Box 1569 Coffeyville Ks 67337 0945 620 251 2000 ZEETERHLSERIES Part No 16246 0803 W W W W WARNING ARNING ARNING ARNING ARNING The engine exhaust from this product contains chemi cals known to the State of California to cause cancer birth defects or other reproductive harm ...