Dixon ZTR 1950 Series, Operator'S Manual

Page 1: ...Model Y Model Y Model Y Model Y Model Year 200 ear 200 ear 200 ear 200 ear 2004 4 4 4 4 ZTR 1950 2300 Series...

Page 2: ...toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual applies t...

Page 3: ...Warranty Policy 13 Specifications 14 Seat Adjustment Instructions 15 Controls 16 19 Operation Instructions 20 32 Care Maintenance 33 47 Troubleshooting 48 49 Standard Service Parts List 50 1950 2300 S...

Page 4: ...IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander read and understand this manual to prevent injuries BLADE CONTACT TIP OVER RUN O...

Page 5: ...s injury WARNING highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION highlighted in yellow indicates a potentially ha...

Page 6: ...d up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area NEVER carry passengers Do not mow in reverse unless absolutely necessary Alway...

Page 7: ...ar safety goggles or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries Thes...

Page 8: ...ith your Dixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles Use slow speed Tir...

Page 9: ...e mower DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a w...

Page 10: ...t fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle...

Page 11: ...ng Never make adjustments or repairs with the engine running unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow o...

Page 12: ...children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for smal...

Page 13: ...be approved by Dixon Industries Inc 5 Battery Warranty limited to 90 days from date of purchase 6 Accessories Warranty grass catchers snow blades covers etc Limited to 90 days from date of purchase 7...

Page 14: ...l filter full pressure lube system dual element air cleaner integral fuel pump Model 2300 23 HP Kohler Command 4 cycle V Configuration Overhed Valve Air Cooled Gasoline Vertical Shaft Aluminum Head an...

Page 15: ...15 SEAT ADJUSTMENT INSTRUCTIONS Models 1950 2300 1 Grasp seat slide adjuster and move it into adjustment position 2 Slide seat forward or backward 3 Release seat slide adjuster...

Page 16: ...s toward you TURNING Turning is controlled by moving one control lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn right move right lever...

Page 17: ...start a cold engine THROTTLE CONTROL LEVER Located on control panel to operator s right Controls engine speed slow to maximum While moving throttle control should be set to MAXIMUM for wide open sett...

Page 18: ...E The hand operated brake is located at the left hand side of the mower To engage brake pull lever up to the rear To release brake move lever forward down Note Always set parking brake before dismount...

Page 19: ...er back to raise deck NOTE Always use high position for transport BLADE DRIVE Located on control panel to operator s right To engage blade Pull up on switch To disengage blade Push down CIRCUIT BREAKE...

Page 20: ...od judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all the controls and their functions During initial operation learning to drive set th...

Page 21: ...engine manufacturer s operating and maintenance instructions 3 Discuss proper maintenance with your dealer 4 Check engine oil 5 Check fuel cap to be sure it is in place 6 Be sure parking brake is on 7...

Page 22: ...the front side of the hydro pumps To access the release valves lift the seat frame assembly use a 5 8 wrench to rotate bolt counter clockwise two full turns to disengage pump Repeat procedure for opp...

Page 23: ...EMPT TO START BLADE DRIVE SWITCH TEST a Place parking brake in ON position b Engage blade drive switch c Turn ignition switch to START ENGINE SHOULD NOT TURN OVER OR ATTEMPT TO START SEAT SWITCH TEST...

Page 24: ...t To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge area 3 If the grass is tall place the mower deck cutheight lever in the top or second notch Initially overlap...

Page 25: ...e of thumb never cut off more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based on adequate moisture con...

Page 26: ...eed setting 3 Insert ignition key and turn to start position When engine starts release ignition key Key will return to run position 4 Once engine starts to warm up slowly move choke control to off po...

Page 27: ...ey will return to run position 3 Move throttle control to fast position Note Engine may require partial choke setting to start even if the engine has been operated for a period of time 4 Engine must b...

Page 28: ...full setting 2 Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the de...

Page 29: ...isperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips 1 Raise the height...

Page 30: ...the underside of the deck and the attachment chutes Empty bags often to prevent plugging 3 If the grass is tall place the mower deck cut height selector in the top or second notch Initially overlap c...

Page 31: ...regarding installation and adding weight to the box CAUTION Watch for low hanging branches or other obstacles which might hit the catcher top while turning or backing the mower Use care when backing...

Page 32: ...ove the turf This setting should prove ideal under most mowing conditions Adjustment Some mowing applications may require lowering of each front roller To lower the roller remove the pin spring washer...

Page 33: ...from hydrostat fans before each use Clean grass debris from muffler manifold area before each use Clean grass under deck after each use Check tire pressure every 10 hours Inspect blades for sharpness...

Page 34: ...lean top of battery and terminals with baking soda and water Identify each cable so they can be reconnected to the correct terminal Disconnect cables from terminals ALWAYS disconnect ground cable firs...

Page 35: ...ours of operation Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning 3 Loosen blade bolt and remove blade 4 When replacing blade tighten bl...

Page 36: ...ings which push the deck assembly forward and do not require any additional adjustment to be made Mower Deck Serpentine Belt P N 1300 50 P N 6939 60 Refer to illustration for adjustment procedure Idle...

Page 37: ...purpose grease Once per season or 50 hours of operation 3 pumps each Note Adequate lubrication of the caster tubes and mower deck hubs will help dispel moisture from within the bearing retention area...

Page 38: ...the 1950 and on the left side of the engine crankcase on the 2300 2 Place a suitable container under the drain valve The fitting of a short piece of hose will help direct the oil 3 To drain turn hex...

Page 39: ...ngine manufacturer in engine literature OIL FILTERS 1 Replace filter each time the oil is changed 2 These filters can be obtained from your authorized engine dealer Kawasaki P N 49065 2078 Kohler P N...

Page 40: ...s recommended RECOMMENDED OIL WEIGHT Normal operation temperatures 20W50 Cold climate usage 10W40 Another alternative that will provide excellent all climate performance and extended time between oil...

Page 41: ...l tank Replenish as needed with SAE 20W 50 motor oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oil in the reservoir and hydrostat transmission...

Page 42: ...that may have accumulated in bearings pulleys or fans Note Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and cause corrosion SERIAL NUMBERS The ser...

Page 43: ...o relieve belt tension insert 5283 link at front of lift frame into tab illustrated below Move lift handle into the lowest cut position Belt can now be removed from mower deck pulley 2 Remove front an...

Page 44: ...ower has a correct stance Inflate tires as required Front 16 21 lbs maximum Rear 8 14 lbs maximum NOTE To insure accuracy of leveling procedure mower deck drive belt must be installed prior to levelin...

Page 45: ...and the left rear adjuster Move the right rear adjuster and take out the slack which will be present by turning adjuster locknut up E Confirm measurements once again Blade tips should be level in a s...

Page 46: ...he front jam nuts are left hand threads 4 With steering control arms in the out neutral position start the engine and run at fast idle 5 Adjusttheneutralpositionbyturningthecontrolroduntil the wheels...

Page 47: ...and lower seat frame Release parking brake and swing control levers in If wheel creeps repeat steps 1 and 2 5 Stop engine and remove rear of machine from jack or blocks 6 Return the seat to the opera...

Page 48: ...T START No fuel refuel and or clean or replace fuel filters 3 HARD TO START ENGINE Fuel line clogged clean fuel line and check fuel filter Faulty fuel pump consult dealer 4 ENGINE STARTS BUT CUTS OUT...

Page 49: ...inated 8 ENGINE STALLS WHEN BLADES ARE ENGAGED Operator not on seat sit on seat Faulty interlock system consult dealer Faulty blade spindle bearing consult dealer Deck drive belt not properly routed r...

Page 50: ...Hi Lift P N 9444 Standard Lo Lift P N 9443 Belts Engine to Mower Deck P N 6111 Serpentine P N 1300 Engine to Hydros P N 2469 60 Deck Blades P N 9445 Hi Lift Belts Engine to Mower Deck P N 6938 Serpen...

Page 51: ...___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________...

Page 52: ...IXON INDUSTRIES INC a BLOUNT International Inc Co P O Box 1569 Coffeyville Ks 67337 0945 620 251 2000 1950 2300 Part No 17077 0903 W W W W WARNING ARNING ARNING ARNING ARNING The engine exhaust from t...