Dixon ZTR 8000 Series, Operator'S Manual

Page 1: ...1 Page 8000 SERIES Diesel Version ZTR MOWERS Operator s Manual 2001...

Page 2: ...e mower read the operator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixon ZTR 8000 Series Diesel Version Commercial M...

Page 3: ...NTY POLICY Page 10 SPECIFICATIONS Page 11 CONTROLS Pages 12 15 OPERATIONINSTRUCTIONS Pages 16 20 CAREANDMAINTENANCE Pages 21 30 STANDARD SERVICE PARTS LIST Page 31 TROUBLESHOOTING Pages 32 33 8000 Ser...

Page 4: ...d this manual to prevent injuries RIDING LAWNMOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander SAFETY BLADE CONTACT TIP OVER...

Page 5: ...inently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury...

Page 6: ...efore removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating n...

Page 7: ...ersorotherattachments Thesecanchangethestabilityofthemower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If ti...

Page 8: ...out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and DOWN for small children...

Page 9: ...container opening at all times until fueling is complete Do not use a nozzle lock open device Never run a mower inside a closed area The exhaust fumes are toxic Keep nuts and bolts tight especially bl...

Page 10: ...days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon I...

Page 11: ...l horizontal shaft pressure feed lubrication with spin on oil filter fuel filter with primer pump and water separator paper element with cyclone pre cleaner STARTING SYSTEM Electricbykeyswitchoperatio...

Page 12: ...erstowardyou TURNING Turningiscontrolledbymovingonecontrolleverslightlyforwardorrearwardoftheother To turn left move left lever rearward of the right lever To turn right move right lever rearward of t...

Page 13: ...ly extended the adjustment pin will be engaged Turn the rod with the weight still hanging to open the adjustment MOWER DECK LIFT The mower lift lever is extra long and has an assist spring for easy op...

Page 14: ...panel to operator s right Controls engine speed While mowing throttle control should be set to MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade sp...

Page 15: ...15 CONTROLS...

Page 16: ...mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed BEFORE OPERATING MOWER 1 Read and observe all safety instruct...

Page 17: ...IN position INTERLOCK SWITCH TEST Note Operator must be seated in normal operating position to perform these tests 1 With engine off turn mower blade on and attempt to start engine Engine should not s...

Page 18: ...E Turn key counter clockwise one more position for run lights 8 Let engine warm up a few minutes then move throttle control lever to the wide open or maximum setting for actual operation of the mower...

Page 19: ...ions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance GrassTypes B...

Page 20: ...eat springs are provided The center spring may be removed for a softer ride TO FREE WHEEL MACHINE UNLOCK TRANSMISSION Always turn off engine before engaging or disengaging the hydro release free wheel...

Page 21: ...air filter element every 25 hours Check hydrostatic transmission fluid every 25 hours Grease all zerks every 50 hours Service air filter element every 100 hours Change engine crankcase oil 5 hours br...

Page 22: ...tion Avoid spilling on skin eyes and clothing Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE DO NOT remove battery from mower Clean top of battery and...

Page 23: ...excessively C Sharpen blade with a hand file electric grinder or blade sharpener Wear gloves and eye protection when sharpening Grind blade at original 25 degree bevel D Check balance of blade by posi...

Page 24: ...Engine Follow engine manufacturer s recommendation B Deck spindles Lubricate with 3 shots only every 100 hours C Mower chassis Lubricate with 3 shots only every 50 hours see zerk locations below CARE...

Page 25: ...eplenish as needed with SAE 20W 50 motor oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oil in the reservoir and hydrostat transmission oil filt...

Page 26: ...for the holding power required for the intended use and the desired force required to activate it 4 Retighten the knob locking screw HEADLIGHT ADJUSTMENT 1 Loosen the 1 2 retaining nut underneaththehe...

Page 27: ...oval 7 Remove belt To install hydrostat pump drive belt 1 Rotate the spring loaded take up idler towards the left hand hydro pump 2 Install belt per diagram 3 Install double u joint and tighten flange...

Page 28: ...the control rod and check to see that the drive wheels are not turning 7 Repeat steps 3 6 for the other side 8 Shut off engine before removing the blocks 9 Return the seat to the operating position B...

Page 29: ...ired orientation front to back 6 Tighten the clamp collar set screws D To Adjust In Position of the Steering Controls 1 Move the levers inboard to the operating position Adjust the steering lever stop...

Page 30: ...e mower deck in the number 3 deck height position 5 Loosen the jam nuts on the front and rear deck hangers 6 Rotate the 2 outer spindles so the blades point outboard 7 Adjust front hangers to level de...

Page 31: ...ges and air filter maintenance Protect your engine investment use only original equipment filters Model ZTR 8026D 25HP Air Filter Pre Cleaner Kit 78003 Engine Oil Filter 78006 IMPORTANT Some applicati...

Page 32: ...gage parking brake 2 ENGINE WILL TURN OVER BUT WON T START No fuel refuel and or clean or replace fuel filters 3 HARD TO START ENGINE Fuel line clogged clean fuel line and check fuel filter Faulty fue...

Page 33: ...n see pg 20 Hydrostat oil filter plugged replace filter Bad transmission consult dealer Gear mating transmission gearbox disconnected consult dealer 7 MOWER LOSES POWER OR TRANSMISSION OVERHEATS Hydro...

Page 34: ...34 NOTES...

Page 35: ...RCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Address Name DATE OIL CHANGED DATE ENGINE TUNED DIXONINDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 31...

Page 36: ...67337 0945 316 251 2000 8026D Part No 13282 0201 8000 Series Diesel The engine exhaust from this product contains chemicals known to the State of California tocausecancer birthdefectsorotherreproduct...