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BODY REMOVAL

 

A. ZTR-421 Body Removal

 

1. Disconnect throttle cable from engine.

 

2. Disconnect key switch wire loom from frame wire loom 

at front of body.

 

3. ^Disconnect seat switch wire loom from frame wire 

loom. This connection is located approximately level 
with the back of the seat on left hand side of frame 

under the body.

 

4. Remove four control lever bolts and remove upper 

control levers.

 

5. Remove engaging handle by removing bolt and nut 

under handle.

 

6. Disconnect brake pedal from brake pedal arm by 

removing the two bolts.

 

7. Remove two acorn nuts on front floor and the two sheet 

metal screws in transaxle body mount. This also 

removes the two brake arm clips. Body will lift clear. To 

replace body reverse the above procedure.  When 
reinstalling the two screws in transaxle body mount, 

make certain brake arm retainer clips extend downward 

and are parallel with body mount.

 

B. ZTR-422 Body Removal

 

1.  Disconnect throttle cable from engine.

 

2.  Disconnect two wire loom plugs, one going to engine 

wires and one going to switch. Plugs are located 

between back of transaxle mount and battery.  

OMIT STEP (3) AND FOLLOW ZTR-421 BODY REMOVAL 
INSTRUCTIONS FROM STEP (4) ON. REMEMBER TO 

REINSTALL SWITCH GROUND WIRE ON LEFT REAR 

TRANSAXLE BODY MOUNT SCREW.

 

C. ZTR-423 Body Removal

 

1.  Disconnect throttle cable from engine.

 

2.  Disconnect terminal running from motor terminal on 

switch to frame loom.

 

3.  Disconnect seat switch plug from frame loom. This plug      

is located approximately even with back of seat on left 

hand side of frame under body.  

FOLLOW ZTR-421 BODY REMOVAL INSTRUCTIONS 

FROM STEP (4) ON. REMEMBER TO REINSTALL 

SWITCH GROUND WIRE ON LEFT REAR TRANSAXLE 

BODY MOUNT SCREW.

 

Summary of Contents for ZTR421, ZTR422, ZTR423

Page 1: ...OPERATOR S MANUAL FOR ZTR 421 422 423 MOWER...

Page 2: ...irs done outside the factory or authorized service stations nor does it obligate us to assume any transportation charges in connection with the replacement of parts claimed to be defective Our warrant...

Page 3: ...ly familiar with the controls Your Dixon dealer will gladly provide a check out ride and answer any questions READ CAREFULLY You have purchased a top quality lawn mower that has been inspected at the...

Page 4: ...g neighbors But when mowing all persons especially children and pets should be cleared from the mowing area 2 Wear appropriate safe clothing when mowing close fitting jeans or slacks and heavy leather...

Page 5: ...awn mower by the body lift only by the frame ALWAYS SET PARKING BRAKE AND DISENGAGE BLADE OPERATION BEFORE DISMOUNTING IMPORTANT OPERATING INSTURCTIONS Dixon ZTR mowers offer a new concept in mowing p...

Page 6: ...n on mower s own axis Zero radius reduce speed and move one lever to reverse position and the other to forward position BRAKING To brake mower move both levers in direction opposite of travel release...

Page 7: ...y be sure the battery is filled to proper fluid level with electrolite solution After initial filling level may be retained with distilled water CAUTION 5 During initial Break In period the oil level...

Page 8: ...When reinstalling the two screws in transaxle body mount make certain brake arm retainer clips extend downward and are parallel with body mount B ZTR 422 Body Removal 1 Disconnect throttle cable from...

Page 9: ...th a mild detergent and waxed with any automotive type wax ENGINE Follow the manufacturer s instructions as to maintenance and repair TRANSAXLE For adjustment or repair confer with authorized Dixon de...

Page 10: ...guides Loosen belt keeper by loosening the two rear engine mount bolts this will allow belt to be placed on motor pulley Retighten engine mount bolts 6 Attach stabilizer arms to pivot point on the ins...

Page 11: ...BODY ASSEMBLY CHASSIS ASSEMBLY...

Page 12: ...MOWER DECK ASSEMBLY TRANSAXLE ASSEMBLY...

Page 13: ...581 Brake Pedal Arm 75 Model 1584 Brake Pedal 75 Model 3025 1 4 x 1 Spiral Pin 3026 1 4 x 1 1 2 Spiral Pin 3029 Front Grommet 3030 Rear Grommet 3054 3 16 x 1 Roll Pin 3070 1 4 x 1 1 4 Spiral Pin 3501...

Page 14: ...g 5025 Frame Assembly 5028 Bearing 5028 A Bearing Notched 5035 Transaxle Pulley 5036 Pivot Spring 5044 Torque Rod Stiffner Kit 5050 Positive Neutral Kit 6025 Mower Deck Assembly 6050 Mower Deck Weldme...

Page 15: ..._ Transaxle Serial Number_______________________ Oil changed this date 1 _______________________________________ 2 _______________________________________ 3 _______________________________________ Eng...

Page 16: ...Dixon and ZTR are the trademarks of Dixon Industries Inc Box 494 Coffeyville Kansas 67337 LITHO IN U S A FORM NO 812 476...

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