DIY BBQ Angela 'L' Island, Instruction Manual

Page 1: ...Angela L Island Module assembly Instruction Manual Easy to Follow ...

Page 2: ...y a licensed plumber or electrician per the code in your area Do not forget to get a permit if required by local laws or regulations Please read all directions on how to install your DIYBBQ island modules Installation of the product is at your own risk DIYBBQ LLC is not liable for misuse of the module frame kits nor for damage to any of your BBQ products NOTICE DIYBBQ LLC shall NOT be liable for i...

Page 3: ...er Quick Panel Module Assembly 10 Angela L Island Full Assembly 43 Cutout Kit Assembly For Grill Doors Side Burner 14 Cutout Kit Assembly For Refrigerator Sink 33 Required Tools 4 Slide In Drop 17 Double Doors 26 Drop In Only 29 Slide In Only 35 Drop In Only 39 ...

Page 4: ...nnect to the Perimeter walls Track The top and bottom pieces of a Perimeter or Cross Channel wall Stud The sides and inside pieces of a Perimeter or Cross Channel wall Angle Brace A piece that supports the tracks to the outer studs of the front and back walls of an unassembled module Quick Panels The back and front walls of an Assembled Module that include a second support stud on each end for ext...

Page 5: ...68 inch Quick Panel Assembly x2 ...

Page 6: ... Front Walls 2 Complete Back Walls 4 Complete Cross Channel CC Walls 5 Front Wall Studs These will be packaged taped inside the Front Wall tracks as seen above 24 Self Tapping Screws What s in the box Check List Front Wall x2 Back Wall x2 ...

Page 7: ...ssembly Step 1 1 Remove the studs from the front wall and set them aside in a safe place Slide the left Cross Channel CC wall so that it aligns perpendicular to the edge of the left side of the back wall 2 2 Step ...

Page 8: ...at least three 3 screws through the pre drilled web holes found on the inner side of the CC wall Note The web holes located on the outer studs of the CC walls align with the pre drilled holes in the perimeter wall Use the center web hole in each row to drill the perimeter wall to the CC wall 3 Step 3 Drill Inside CC Wall Stud Drill Inside CC Wall Stud ...

Page 9: ...C Wall Stud Drill Inside CC Wall Stud You should now have a complete module You may lay the front wall studs to the side for now or place them into the front wall see inset for safe keeping until you know the dimensions and placement of your cutouts 6 6 Step Repeat all steps from Page 7 to Page 9 to assemble the second 68 Inch Module You should now have two 2 complete 68 Inch Modules 7 7 Step ...

Page 10: ...90 Corner Quick Panel Assembly ...

Page 11: ...11 What s in the box 2 Cross Channel Walls 2 Perimeter Walls Self Tapping Screws Minimum amount needed for assembly up to 20 Check List Perimeter Walls Cross Channel Walls Screws ...

Page 12: ...ach the back Cross Channel wall to the left Perimeter wall by drilling at least three 3 screws inside the stud of the CC wall Note The web holes located on the outer studs of the CC walls align with the pre drilled holes in the perimeter wall Use the center web in each rowhole to drill the perimeter wall to the CC wall 2 2 Step Drill Inside CC Wall Stud Drill Screws Inside CC Wall Stud ...

Page 13: ...e outside of the back wall 3 Step 3 Place the front Cross Channel wall in between the right and left Perim eter walls and drill screws as seen in step 3 to attach the front wall to each side wall 4 Step 4 You should now have a complete 90 Corner Quick Panel Module 5 5 Step Drill Inside CC Wall Stud Drill Inside CC Wall Stud ...

Page 14: ...Cutouts for Grill Doors Side Burner ...

Page 15: ...Self Tapping Screws Amount needed for Assembly up to 26 Check List Countertop Studs Long Catch Track Short Catch Tracks Precut Appliance Tracks Screws 2 Precut Appliance Tracks 8 Self Tapping Screws Check List Screws Precut Appliance Tracks Slide In and Drop Cutout Pages 17 25 Double Door Cutout Pages 26 28 ...

Page 16: ...s Short Catch Tracks Screws Precut Appliance Tracks PLEASE READ IMPORTANT The following cutout instructions pages 17 32 for the Grill Side Burner and Double Doors are just one configuration You may place the cutouts anywhere within the modules If you choose to alter the layout of the preferred cutout configuration the instructions can still be used as a general guide ...

Page 17: ...he top of the Perimeter Track Note If your Catch Tracks are too long for your specific module please see page 47 for instructions on how to properly cut your Catch Track s to fit your module Add the amount of screws that match the number of studs in the back Perimeter Wall of your module 2 2 Step Professional Tip Placement of Screws To avoid drilling a screw into the screws already placed in your ...

Page 18: ...ews into both sides of the Short Catch Track to secure it to the Countertop Stud 4 Step 4 1 2 Make Flush Slide the second Countertop Stud into the second Short Catch Track Make sure the corners are flush on the far left side 5 Drill screws into both sides of the Short Catch Track to secure it to the Countertop Stud 6 5 6 Step Step 2 Make Flush ...

Page 19: ...acing the appliance 7 7 Step Smooth side toward the appliance Open side away from the appliance Place the first Appliance Track in between the Countertop Studs near the back of the module The Appliance Track has been precut to fit the width of the appliance To best position the appliance place one side of the Appli ance Track flush against the first Countertop Stud then readjust the second Counter...

Page 20: ...ize between the Appliance Track and the Perimeter Wall Track matches the length of the appliance Note Add an eighth or a quarter of an inch to the size of your appliance to make sure the appliance slides in easily 9 9 Step Drill screws into the top and bottom of the Countertop Studs and the Appliance Track for a total of eight 8 screws 1 0 1 0 Step Length between the smooth side of the Appliance T...

Page 21: ...he top of the Short Catch Tracks flush with the top Track of the Module 1 1 1 1 Step Use the carpenter square to draw lines on the front Perimeter Wall Track of your module so that when cut the edges of the Perimeter Wall Track will be flush with the edges of your Countertop Studs 1 2 1 2 Step x2 1 2 3 4 ...

Page 22: ...r top Studs Note It is much easier to cut these tracks with a cutoff wheel however if you are not comfortable with using the cutoff wheel aviation snips will work as well See inset 1 3 1 3 Step Remove the section you just cut Make sure that the edges of the cuts are flush with the Countertop Studs 1 4 1 4 Step ...

Page 23: ... it is a good idea to make certain that the Perimeter Wall Studs are at a ninety degree angle to the bottom Perimeter Wall Track See inset 1 5 1 5 Step Drill at least 6 screws into the front wall studs Note If you would like to drill two screws into the upper back side of the studs you will first need to remove the screws from the Short Catch Tracks 1 6 1 6 Step Smooth side toward the appliance Op...

Page 24: ...pliance move the Appliance Track up or down along the Perimeter Wall Studs until it matches the height of your appliance Note Before measuring consider the width of any countertop and or cement board you may use to decorate your module For example if you will be using 2 countertop and 5 cement board the Appliance Track must be raised 2 5 to accommodate this extra height 1 8 1 8 Step Smooth side to...

Page 25: ...25 Drill screws into both sides of the Appliance Track for a total of four 4 screws 1 9 1 9 Step You should now have a complete Slide In and Drop Cutout 20 20 Step 1 3 4 2 ...

Page 26: ...h should match the width of the Grill Note Make sure that the smooth side of the Appliance Track is facing down toward the Double Doors Smooth side toward the Double Doors Slide Up Open side away from Double Doors Place the second precut Appliance Track between the Perimeter Wall Studs by inserting it at an angle and then sliding it into position at the bottom of the module Make sure that the smoo...

Page 27: ...he size between the Appliance Tracks matches the height of the door drawer Note Add an eighth or a quarter of an inch to the size of your appliance to make sure the appliance slides in easily 3 3 Step Length between the smooth sides of the Appliance Tracks will equal the height of the door drawer Drill Screws onto each side of the Appliance Tracks For a total of eight 8 screws to secure the Applia...

Page 28: ...28 You should now have a complete Cutout for your Double Doors 5 5 Step ...

Page 29: ...e your appliance Make sure that the top of the Short Catch Tracks is flush with the top of the Perimeter Wall Tracks Place the Countertop Studs perpendicular to the Short Catch Tracks and center them within the Catch Tracks Note Make sure the smooth sides of the Countertop Studs are facing the appliance 2 2 Step Smooth side toward the appliance Open side away from the appliance ...

Page 30: ...r end of the Appliance Track 3 3 Step Measure the distance between the Appliance Tracks to make sure it matches the depth of the appliance that will be placed within this area If the size is incorrect slide the Appliance Tracks forward or back along the Countertop Studs until the size between the Appliance Tracks and the placement of the appliance are correct and to your liking Note Add an eighth ...

Page 31: ... Tracks 6 6 Step 1 2 3 5 6 7 8 4 Professional Tip Drill Screws Into Metal Though the screws you ll use to assemble your cutouts are self tapping it can still be difficult to drill without a guide If you find it difficult to drill your screws into the metal start by placing the end of a pick where you would like to place your screw and gently tap the end of the pick with a hammer This will make a s...

Page 32: ...move the clamps from the Short Catch Tracks You should now have a complete Drop In Cutout 8 8 Step 1 3 4 2 Professional Tip Placement of Screws If your catch tracks are near a Perim eter Wall Stud avoid drilling a screw into the screws already placed in your Perimeter Wall by making sure to drill the screws next to each Perimeter Wall Stud instead of in the direct center of the stud ...

Page 33: ...Cutouts for Refrigerator Sink ...

Page 34: ...ce Tracks 20 Self Tapping Screws Check List Countertop Studs Short Catch Tracks Screws Precut Appliance Tracks PLEASE READ IMPORTANT The following cutout instructions pages 35 42 for the Refrigerator Double Drawers and Side Burner are just one configuration You may place the cutouts anywhere within the modules If you choose to alter the layout of the preferred cutout configuration the instructions...

Page 35: ... the appliance Open side away from the appliance 90º Place the Appliance Track between the Perimeter Wall Studs by inserting it at an angle and then sliding it into posi tion Make sure that the smooth side of the Appliance Track is facing down toward the appliance Note The Appliance Track has been precut to fit the width of the appliance To best position the appliance place one side of the Applian...

Page 36: ...ndent in the metal that you can rest your screw into Measure the distance between the Appliance Track and the bottom of the Perimeter Wall Track to make sure it matches the height of the appliance that will be placed within this area If the size is incorrect slide the Appliance Track up or down along the Perimeter Wall Studs until the size between the Appliance Track and the bottom of the Perimete...

Page 37: ...ws to secure the Appliance Track to the Perimeter Wall Studs 5 5 Step Use the carpenter square to draw lines on the Perimeter Wall Track of your module so that when cut the edges of the Perimeter Wall Track will be flush with the edges of your Perimeter Wall Studs 6 6 Step 1 2 3 4 ...

Page 38: ...sh with the Perimeter Wall Studs Note It is much easier to cut these tracks with a cutoff wheel however if you are not comfortable with using the cutoff wheel Aviation snips will work as well See inset 7 7 Step Remove the Perimeter Wall Track once cut You should now have a complete Slide In Cutout 8 8 Step ...

Page 39: ... your appliance Make sure that the top of the Short Catch Tracks is flush with the top of the Perimeter Wall Tracks Place the Countertop Studs perpendicular to the Short Catch Tracks and center them within the Catch Tracks Note Make sure the smooth sides of the Countertop Studs are facing the appliance 2 2 Step Smooth side toward the appliance Open side away from the appliance ...

Page 40: ...r end of the Appliance Track 3 3 Step Measure the distance between the Appliance Tracks to make sure it matches the depth of the appliance that will be placed within this area If the size is incorrect slide the Appliance Tracks forward or back along the Countertop Studs until the size between the Appliance Tracks and the placement of the appliance are correct and to your liking Note Add an eighth ...

Page 41: ... Tracks 6 6 Step 1 2 3 5 6 7 8 4 Professional Tip Drill Screws Into Metal Though the screws you ll use to assemble your cutouts are self tapping it can still be difficult to drill without a guide If you find it difficult to drill your screws into the metal start by placing the end of a pick where you would like to place your screw and gently tap the end of the pick with a hammer This will make a s...

Page 42: ...move the clamps from the Short Catch Tracks You should now have a complete Drop In Cutout 8 8 Step 1 3 4 2 Professional Tip Placement of Screws If your catch tracks are near a Perim eter Wall Stud avoid drilling a screw into the screws already placed in your Perimeter Wall by making sure to drill the screws next to each Perimeter Wall Stud instead of in the direct center of the stud ...

Page 43: ...Full Angela L Island Assembly ...

Page 44: ... Inch Module The 90 Corner Module will be completely flush with both the front and back walls of the 68 Inch Module Note Make sure that the webholes on the front and back walls of the 90 Corner Module are facing the Cross Channel Wall on the left 68 Inch Module 2 2 Step Left 68 Module Right 68 Module 90 Corner Module Web holes should be facing the left 6 Module ...

Page 45: ...e of the 68 Inch Module Note The web holes located on the outer studs of the CC walls align with the pre drilled holes in the perimeter wall Use the center web hole in each row to drill the perimeter wall to the CC wall 3 Step 3 Slide the right 68 Inch Module flush to the 90 Corner Module The walls of both modules will be flush 4 Step 4 ...

Page 46: ...es on the inner side of the 68 Inch Module Note The web holes located on the outer studs of the CC walls align with the pre drilled holes in the perimeter wall Use the center web hole in each row to drill the perimeter wall to the CC wall 5 5 Step Drill Inside 68 Module Drill Inside 68 Module You Should now have a complete Custom L Island 6 6 Step ...

Page 47: ...have to match the length of the Perimeter Wall Track exactly Fully cut the end of the Long Catch Track and discard the excess piece Note It is much easier to cut the track with a cutoff wheel however if you are not comfortable with using the cutoff wheel aviation snips will work as well See inset Use the carpenter square to draw a straight line across the entirety of the top of the Long Catch Trac...

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