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WARNING

 

WARNING 

– DO NOT EXCEED RATED CAPACITY. 

WARNING 

– Intermittent use only. 

WARNING - Do not use winch in lifting or moving or persons. 

WARNING-Disconnect  the  remote  control  and  battery  leads 

when not in use. 

WARNING- 

Do not exceed maximum pull rating.  Avoid “shock 

loads” by using the control switch intermittently to take up the 

slack  in  the  strap

.    “Shock  loads”  can  far  exceed  the  rate 

capacity for the strap and drum. 

WARNING-  Do  not  exceeds  maximum  line  pull  ratings  shown 

on the tables. 

Do not use as a hoist.  Do not use for overhead lifting. 

Failure  to  heed  these  warnings  may  result  in  personal  injury 

and/or property damage. 

CAUTION

  -  If  the  motor  stalls  do  not  maintain  power  to  the 

winch.    Electric  winches  are  designed  and  made  of  intermittent 

use and should not be used in constant duty applications. 

CAUTION

 

- Never release the free-spool clutch when there is a load on 

the winch. 

 

 

GENERAL TIPS FOR SAFE OPERATION 

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the 
winch  to  minimize battery  drain  and maximize  power  and  speed  of 
the  winch.    If  the  winch  is  used  for  a  considerable  time  with  the 
engine  off  the  battery  may  be  drained  and  too  weak  to  restart  the 
engine 

 

Get  to  know  your  winch  before  you  actually  need  to  use  it.    We 
recommend  that  you  set  up  a  few  test  runs  to  familiarize  yourself 
with  rigging  techniques,  the  sounds  your  winch  makes  under 
various loads, the way the strap spools on the drum, etc. 

Summary of Contents for EW8020

Page 1: ...EW8020 WINCH...

Page 2: ...follow all instructions before operating this device Failure to heed these instructions may result in personal injury and or property damage Your winch can develop tremendous pulling forces and if use...

Page 3: ...WITH YOUR WINCH DESCRIPTION QUANTITY 1 Winch Assembly with pulling strap 1 2 Power Cord Switch Assembly Sulpplied for prototype 1 3 Control box 1 4 ATV Handlebar Switch 1 5 Mounting bolt kit 2 GETTING...

Page 4: ...acity of 600lbs 4 Mechanical Gear System The reduction gears convert the winch motor power into extreme pulling forces 5 Braking System Braking action is automatically applied to the winch drum when t...

Page 5: ...ery type of winch is different each other CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery whil...

Page 6: ...perty damage CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made of intermittent use and should not be used in constant duty applications CAUTION Neve...

Page 7: ...ch to allow free spooling and also save battery power d Attach the hand saver hook to the clevis hook e Pull out the strap to your desired anchor point using the hand saver hook f Secure the clevis ho...

Page 8: ...or long periods of time s Disconnect the strap from the anchor t Rewind the strap Make sure that any strap already on the drum has spooled tightly and neatly If not draw out the strap and re spool fro...

Page 9: ...ctive strap by free spooling Remove the screw M4x6 Part NWB300015 on the drum and take out the winch drum disassemble the pin Part NWB300014 release the strap 2 Replace the new strap and assemble the...

Page 10: ...rt bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repa...

Page 11: ...10 WINCH ASSEMBLY DRAWING 12 Fixing Panel 1 96 Red Battery 5 9 Black Motor Black Battery IN OUT Red Motor...

Page 12: ...00004 4 Spring Washer 4 9 SP300005 4 Phillip Screw M4 x 12 10 SP300006 1 Bush 11 SP300007 1 Drum 12 SP300008 1 Bush 13 SP300009 1 Tie Bar 14 SP300010 1 Base Plate 15 SP300011 1 Screw M8 x 20 16 SP3000...

Page 13: ...ht winch 13 2 lbs 6 0kgs Total Weight 16 1 lbs 7 3 kgs Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 12V DC 0 14 4 5 10 250 1 1 11 5 3...

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