DMC HC134, Service And Operation Manual

Page 1: ...0 Cl 00 0 0 HC134 4 INDENT DIE LESS CRIMP TOOL DI DANIELS MANUFACTURING CORP IIIIIIIIP ORLANDO FLORIDA d DwM CAGE 11851 DATE 12 01 REVISION C COPYRIGHTC 2001 ALL RIGHTS RESERVED DANIELS MANUFACTURING...

Page 2: ...ed F O B factory Orlando Florida d DMC disclaims any liability whether under this warranty or otherwise for any failure of its products which is caused in whole or in part by the use in or with that p...

Page 3: ...er 0 Ring 10 Inspection Replacement of Pressure Adjusting Valve 11 Installation of PSI Valve 11 Adjustment of Pump System Pressure 12 Removal of Ram Lip Seal 13 Installation of Ram Lip Seal 13 Removal...

Page 4: ...DVANCE MANUAL RETRACT ADVANCE HANDLE 0 BRIDGE LOCKING PIN 4 INDENTERS 1 FIXED 3 MOVABLE RELEASE ROD HANDLE RELEASE PIN ROTATE AND DEPRESS HANDLE TO RETRACT INDENTERS PUMPING STROKE OR RETRACT PUMP HAN...

Page 5: ...GENERAL MAINTENANCE The HC134 is a hydraulic crimp tool which requires well trained experienced personnel having a clean work area equipped with adequate tools for major repairs adjustments or mainten...

Page 6: ...chanism if not regularly removed Wipe entire tool thoroughly with a clean dry or slightly oily cloth after daily use 2 DO NOT MAKE ADJUSTMENTS TO THE TOOL There are no adjustments on this tool that ca...

Page 7: ...ne marked on the barrel see Figu re 2 Rotate each successive cri m p 45 NOTE The n um ber of crimps wil l vary with each size sleeve or termina l 3 Insert the cond uctor into the con nector socket ma...

Page 8: ...nced per the instructions a bove before crim ping sma ll sleeves RIGHT FIG URE 4 REMOVING A S PLIC ED CABLE 6 Rotate bridge locking pin clockwise and pu II pin to ope n u pper bridge see Flg ure 1 and...

Page 9: ...to the moving parts exposed to the outside such as the plungers pistons and rams and from occasional leakag e around mechanical seals A small loss of hydraulic oil is normal and will not affect the o...

Page 10: ...34 3 2 HC1J4 2 1 HC1 34 1 1 reM PART NO l 3 1 V 5 1 HYDRAULIC PUMP 1 115 32 X 1 1 25 LC SPRINC PIN 2 1 4 ZO X 1 Lil 501ll ET CN 5CR 2 E RING 51 33 31 2 10 32 X 1 LG SIClCKET CAP 9CR 1 2 ROLLER BEARING...

Page 11: ...ut a nd get lost 7 Check spring pin 25 ma king sure the ends of th e pin a re fl ush o r below the su rface of swivel 1 4 TOOL HEAD ASSEMBLY 1 Reassemble the tool by reversin g the step by step sequen...

Page 12: ...P BODY 30 8 1 1 B5 PLUNGER SPRING 29 8 1 1 84 RAM RElURN SPRIN G 1 9 4 1 453 COPPER CRUSH WASHER 1 8 4 1 452 VARISEAL 1 6 4 1 422 0 RI NG 1 3 4 1487 IJ RI Nu 9 1 1 644 10 12 X 1 CUP PT SOC SET SCR 7 1...

Page 13: ...filler screw 7 0 ring 1 3 will also be removed with the filler screw 7 Fill the reservoir with the proper hydraulic oil see COLD WEATH ER NOTE for choice of oils 8 Apply slight pressure to the plunger...

Page 14: ...9 INSPECTION REPLACEMENT or PRESSURE ADJUSTING VALVE 1 Follow recommended steps of ADDITION OF HYDRAULIC OIL 2 With the pump securely held in a soft jaw vise remove the locking screw 6 1 and adjustin...

Page 15: ...ed on the bottom side of the pump see Figure 1 0 CAUTION HAND TIGHTEN GAUGE TO THE PUM P ADAPTO R ONLY DO NOT OVERTIG HTEN 3 Place a connector in the indenter area and perform a crimp Observe the need...

Page 16: ...move spent seal 1B being careful not to damage any part of the ram s sealing surface SEAL LIP _ RETAINING LIP _ RAM FI G U R E 1 1 INSTALLATION OF RAM LIP SEAL 1 Follow steps 1 through 6 of REMOVAL OF...

Page 17: ...4 1460 25 4 1 459 24 4 1458 1 7 4 1445 B 1 1643 Ei 1 1269 fa fa I I FIG U RE 1 2 1 3 8 24 X 5 B 1 PSI VALVE 1 SPRING PSI 2 SPRING OUTSIDE 1 SPRING INLET 2 3 1 6 DIA STEEL BALL 2 9 32 DIA STEEL BALL 3...

Page 18: ...ng the advance handle or pus hing down on plunger 47 see Figure 8 to force oil through the inlet passages thus forcing any material out of the tool CAUTION THE NEED FOR A CLEAN WORK PLACE CAN NOT BE O...

Page 19: ...its seat by screw 5 see Figu re 1 2 RE MOVAL OF PUM P PISTON SEALS SEE FIGU RES 15 1 6 1 Before disassemb ly first remove advance handle coil spring fol lowing ste ps 1 through 5 of ADDITI ON OF HYDR...

Page 20: ...EF VALVE NUT 41 HP1 036 6 1 GAUGE Pl STON 39 HP1 036 3 1 PUMP HANDLE 35 8 1 1 90 1 SPRING BALL RELEASE 34 8 1 189 1 SPRING RELEASE ROD 26 4 1 460 2 3 16 DIA STEEL BALL 24 4 1 458 J 5 32 DIA STEEL BALL...

Page 21: ...correct order of installation 5 Gently pus h the piston with the nut and ring into the cavity CAUTION IN OR DER TO AVOID DAMAGE GREAT CARE SHOULD BE TAKEN WHEN PUSHING THE PISTON THROUGH THE SEAL AND...

Page 22: ...g ste p 1 of ADJUSTMENT OF RELIEF ROD ACTUATOR r t JI D FIG URE 1 8 ADJ USTMENT or RELEASE ROD ACTUATOR 030 050 1 Rotate a nd p ush pu m p ha nd le down a s you woul d to release th e tool after makin...

Page 23: ...3 32 pin punch through the outside hole of the gauge adaptor and push out piston 41 and ball 24 see Figure 19 3 Remove backup washer 14 and 0 Ring 12 from the gauge piston ASSEMBLY OF GAUG ADAPTOR 1...

Page 24: ...se to the ram lip seal a n d al l 0 ri n g s u rfaces RESEATI NG or BALL VALVE S EATS SEE FIGU RE 20 The reseating of the ba ll va lve seats m ust be accomp lished each time a ba l l valve i s repl ac...

Page 25: ...1 4 DIA ALL POSITIONS USI NG BALL 25 9 32 DIA USE 1 4 DIA PI N PU NCH FIGURE 20 22 OF 28 3 1 6 DIA ALL POSITIONS USING BALL 26 3 1 6 DIA USE 3 1 6 DIA PI N PUNCH...

Page 26: ...PORT ON SEE NOTE p SIDE E 1 6...

Page 27: ...il0 2 B l2 X 1 II CUP Pl SET SiCR 1 1 1 1111 I 1 211 X z FLT PT 5ET 9a I llEM PART NO QTY DE9CAIPTI0N AEMAR1CS MFG 5 PART NMBER 112 B 1 2 18 1 1 4 X 1 1 a LONG SPRING PIN 111 1 1115 7 I 3 11 24 X I II...

Page 28: ...20 1 1 170 1 Isl C 1 9 1 1 821 2 UI 0 18 6 1 03 2 2 rTJ 1 7 6 1 1 39 2 1 6 6 100J 1 2 ca N 1 5 HC134 7B 1 1 4 HC1J4 1 4 1 N 1 3 HC134 1 3 4 1 2 HC1J4 1 2 2 1 1 HC134 1 1 2 10 HC1 34 1 0 2 PIN S g HC1...

Page 29: ...w recomme n ded proced ures in REMOVAL OF RAM LIP SEAL steps 1 th rough 5 3 Fol low recomme n ded proced ures in TOOL H EAD DISASSEM BLY a nd TOOL H EAD ASSEMBLY 4 Fol low recommen ded proced ures in...

Page 30: ...5 Follow recommended procedures in REMOVAL OF BYPASS BALL VALVE Inspect bal ls ball seats and springs for damage replacing parts as necessary Al so cheek for foreign matter If all com po nents are fou...

Page 31: ...ring 1 6 28 OF 28 REPAIR I NSTRU CTIONS 1 ol low recom mended p rocedu res 1 n TH E RELI EF VALVE SEALS 1 Fol low recom mended proced ures in REMOVAL OF RAM LIP SEAL 1 Fol low reco m men ded proced u...