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4

Assembly

Hi-Cap 40 Grain Cleaner

Step 27 Install the belt shield by putting a ½” nut on each shield mounting bolt, then place

a ½” flat washer to each bolt and continue by putting the shield into position.  Se-
cure with another ½” flat washer, followed by a ½” nut.  Adjust the shield so that it
will properly protect both pulleys.  See Photo 43.

Step 28 The cone screens are usually installed at the factory.  Should replacement or

change be necessary, remove the straps and self-tapping screws.  A variety of
cone screens are available for the individual needs.  See Page ???.

Outside screens are installed by wrapping the screen around the outside of the

drum.  BE SURE outside screen is lapped as shown in Photo 46.  If incorrectly
installed, grain will get behind the screens, causing them to work their way off the
drum.  Place head of machine screws in direction of drum rotation.

For easy placement of outside drum screens, two door springs can be attached to

either a small piece of steel or wood with hooks to hook into the screen.  Then, by
using a stick or broom handle, tap the screen lightly.  The door springs will take all
the excess slack out of the outside screen so the drum straps can be easily put on
and secured.  Straps should be secured with ¼” and 2-

1

/

2

” machine screws and

nuts.  See Photos 47 and 48.

NOTE

Screen lap and outside drum straps should NOT be spliced on the same tumbling

bar.

Outside drum straps that are placed directly over drum rings should be tightened

securely.  Common sense should be used when tightening straps that only come
in contact with the outside drum tumbling bars.  Deforming of the bars could result
if these straps are over-tightened.  BE SURE straps are positioned as shown in
Photos 47 and 48.  REMEMBER, screen lap and outside drum straps should NOT
be on the same tumbling bar.

Step 29 By loosening the setscrews and turning the turnbuckle, you can adjust the slant of

your drum for proper operation.  See Photo 49.  The grain will pass through the
screener faster with a steep slant.  The cleaning action will be more thorough with
less slant.

IF TRASH PAN EQUIPPED:

Step 30 The drum side panel will mount with the channel edge on the top and to the out-

side.  Bolt the end shield to the front end of the side panel using two ¼” x ½” pan
head machine screws, hex flange lock nuts.

Step 31 Bolt the two posts to the drum side panel using ¼” x ¾” hex bolts, lock washers

and hex nuts.

Assembly Instructions 

(continued)

Summary of Contents for HI-CAP 40

Page 1: ...OWNER S MANUAL HI CAP 40 GRAIN CLEANER PNEG 1146 Date 9 21 06 PNEG 1146...

Page 2: ......

Page 3: ...equirements such as 1 Some regulations specify that no one under the age of 16 may operate power machinery This includes farmstead equipment It is your responsibility to know what these regulations ar...

Page 4: ...electrical hook ups should be in accordance to the National Electrical Code 4 Ground all electrical equipment as well as bin itself 5 Only knowledgeable and trained personnel should operate this equi...

Page 5: ...wn Replacements are available upon request Write to DMC 1004 E Illinois St Assumption IL 62510 Phone 217 226 5100 NOTE The decals on this page are NOT actual size Keep all decals wiped clean at all ti...

Page 6: ...adjustments The cleaning drum should turn 27 revolutions per minute and rotate clockwise when viewed from the feed in end The cleaner should be run until empty before stopping It is not advisable to l...

Page 7: ...nut BE SURE the dual bearing is positioned as shown in Photo 10 with indentation up Step 6 Put the 3 8 pivot bolts into the drum belt tightener as shown in Photo 11 Next put the pivot bolts through th...

Page 8: ...PS 14 19 GO DIRECTLY TO STEP 20 Step 14 Bolt one half of the collector pan to the rear end panel using three x pan head machine screws and hex flange lock nuts See Photo 25 Continue by bolting the oth...

Page 9: ...washers and nuts bolt the rear wood drum bearing to the bearing extension plate Finish by pulling the screener drum toward the rear until the front bearing spring pin feed in end is against front bea...

Page 10: ...the excess slack out of the outside screen so the drum straps can be easily put on and secured Straps should be secured with and 2 1 2 machine screws and nuts See Photos 47 and 48 NOTE Screen lap and...

Page 11: ...end of auger flighting BE SURE keyway is left ex posed Fasten with two 3 8 x 1 3 4 Grade 5 bolts and 3 8 lock nuts See Photos 3 and 4 Step 3 Place auger head over auger tube sliding stub shaft through...

Page 12: ...22 Auger motor must be wired the same voltage as cleaner and checked for proper rotation Step 13 Using two 5 16 carriage bolts lock washers and nuts bolt the belt shield to the tabs on the auger head...

Page 13: ...and upper glide rod support bracket by placing the ends of the glide rod support bracket through the holes in the hopper and to the pointed guide rod ends Fasten the latch to the hopper with the two...

Page 14: ...ow Block Bearing 7 8 Complete 2 10 PT0208 Bearing Eccentric Lock 7 8 2 11 PT0228 Wood Bearing 7 8 Bore 2 12 PT0400 Collar 7 8 Set Screw Lock 1 13 PT0402 Collar Eccentric Lock 7 8 2 14 PT0414 2 Holed S...

Page 15: ...9 Parts List Hi Cap 40 Grain Cleaner MODEL 40 HI CAP GRAIN CLEANER PARTS...

Page 16: ...sing Drum 1 33 PT0418 Bearing Housing Double 1 34 PT0497 Belt Motor Drive A 55 1 35 PT0512 V Belt Drum Drive 1 90 Matched Set 2 36 PT0605 Pulley Motor Drive 5 8 x 2 1 4 A Section 1 37 PT0611 Pulley 2...

Page 17: ...11 Parts List Hi Cap 40 Grain Cleaner 8 x 8 Auger...

Page 18: ...ar Eccentric Lock 1 2 29 PT0420 2 Hole Bearing Mounting Flange 1 30 PT0424 3 Hole Center Flange Mount 1 31 PT0490 B 48 V Belt 1 32 PT0681 Pulley 1 x 12 B Section 1 33 PT0706 Motor Drive Pulley 5 8 x 3...

Page 19: ...13 Parts List Hi Cap 40 Grain Cleaner 4 x 15 Fines Auger...

Page 20: ...14 Parts List Hi Cap 40 Grain Cleaner...

Page 21: ...26 3 Hole stamped flangette 2 16 PT0516 A 112 V Belt 1 17 PT0660 Pulley 7 8 x 8 A section 1 18 PT0711 Flanged idler pulley 1 2 x 3 1 4 1 19 1FH0763 Hex nut 1 4 4 20 1FH0764 Hex nut 5 16 6 21 1FH0767 H...

Page 22: ...16 Parts List Hi Cap 40 Grain Cleaner Wiring Diagram 115V or 230 V...

Page 23: ...Capacities Shelled Corn 15 Moisture Test 1600 BPH 25 Moisture Test 1000 BPH 30 Moisture Test 700 BPH 35 Moisture Test 400 BPH The capacities listed above can vary with grains amount of foreign materia...

Page 24: ...ing Corn From Soybeans 3 x 3 x 17 GA wire Standard 6 x 6 x 25 GA wire Small 5 x 5 x 23 GA wire Standard Wheat Milo Oats and Barley Screens 4 x 4 x 23 GA wire Small 10 x 10 x 23 GA wire Small 3 x 3 x 2...

Page 25: ...LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIM...

Page 26: ...before installation occurs Copyright 2000 by The GSI Group Printed in the USA For more information contact the DMC Distribution Center closest to you Clear Lake Distribution Center 5205 4th Ave South...

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