DOA KOLUBRA, Use And Maintenance

Page 1: ...Cortiva 5 22060 NOVEDRATE Como ITALY TEL 39 031 792040 FAX 39 031 791917 www doa it e mail info doa it SAFETY MANUAL USE AND MAINTENANCE DECEMBER 2008 2st issue editionISSUE IMPORTANT READ THIS MANUAL...

Page 2: ...F THE PRODUCT General safety instructions 12 What not to do 14 Before working 15 Start and use or the power pack 15 Cold start 15 Positioning of the power pack 16 Engine starting 16 Connection of the...

Page 3: ...UPPLIED TOGETHER WITH THIS MANUAL THESE ENCLOSURES ARE AN INTEGRAL PART OF THE MANUAL AND THEY MUST BE KEPT TOGETHER WITH THE MANUAL ITSELF BE CAREFUL WHEN YOU CONNECT THE POWER PACK TO AN UNKNOWN HYD...

Page 4: ...notrespected This symbol indicates a dangerous operation or situation that can cause serious accidents or death This symbol warns about generic danger that can cause accidents and damages to the equip...

Page 5: ...t like rescue tools lifting cylinders railroad maintenance tools concrete crackers demolition tools hydraulic rock splitting tools and all equipment that work with pressures up to 700 bar ACCESSORIES...

Page 6: ...two or three positions see following paragraph 3 FRAME is made in robust stainless steel tubes with rubber feet and insulated handle 4 ENGINE gasoline type can be of different brands HONDA or ROBIN S...

Page 7: ...gine starting position see position in the picture RIGHT POSITION P2 Pressure out from the Female coupler B SETTING The lever has only two positions ON OFF that allow to give the flow to a tool or to...

Page 8: ...configuration OPEN CENTER PUMP TYPE 3 PISTONS ENGINE CHARACTERISTICS ENGINE CHARACTERISTICS CHARACTERISTICS HOSES DIMENSION THERMOPLASTIC TWIN HOSE SET 1 4 WORKING PRESSURE 700 BAR LENGTH 5 m TERMINA...

Page 9: ...DTE 15 Q8 HAENDEL 32 HAENDEL 46 SHELL TELLUS T 32 TELLUS T 46 If you use the hydraulic tools in extreme climatic conditions please contact DOA for more information IN CERTAIN COUNTRIES OR IN SOME SPE...

Page 10: ...S USED IT WILL GET FULL OF OIL TAKING IT AWAY FROM THE HYDRAULIC CIRCUIT IT WILL BE THEN NECESSARY TO RESTORE ADEQUATELY THE OIL LEVEL IN THE TANK BE ABSOLUTELY SURE THAT IN CASE OF NEW HOSE ARE USED...

Page 11: ...ay from the male Pull the male away from female The male coupler will be released and a click will show the disconnection OTHER ADVICES The connection disconnection of the couplers must be done always...

Page 12: ...uations This little operation strategy guarantees safety and improves productivity Place always the power pack in a plan level in a sure and stable position protected from the traffic and in a well vi...

Page 13: ...The working area must be free from objects that may fall get spoiled catch fire make trip up or make the operation difficult or dangerous Warn and move away imprudent bystanders or other people not au...

Page 14: ...RTS ARE MISSING OR WRONGLY INSTALLED DO NOT ALLOW THE USE OF THE EQUIPMENT TO PEOPLE THAT ARE NOT TRAINED OR WHO HAVE NOT READ THIS MANUAL DO NOT WORK IF YOU ARE NOT IN PERFECT PHYSICAL AND MENTAL CON...

Page 15: ...YDRAULIC OIL fill with the same and compatible hydraulic oil than that one of the tank do not exceed the suggested level the level should be visible from the level indicating eye In case of very cold...

Page 16: ...pack on the ground If the power pack should work on vehicles be sure that it is far from the lorry boards or sides so that both the cooling air of the engine and the exhaust gases can circulate and a...

Page 17: ...of the power pack in OFF position blocking the oil supply to the tool 3 Stop the engine 4 Disconnect the tool from the flexible hose and disconnect the flexible hose from the power pack 5 Roll up the...

Page 18: ...and equipment and can cause accidents A too low pressure value to the tool can cause reduction in the performance and increase in the oil temperature The pressure gauge located on the valve top always...

Page 19: ...uct will immediately allow to find oil leaks or causes of malfunctioning A clean tool is also more comfortable to use and guarantees a firm grip CLEANING WITH HYDRO CLEANER The cleaning with hydroclea...

Page 20: ...URS OF WORK ABOUT EVERY 3 MONTHS 1 Carry out all the controls of the previous paragraphs 2 Control that all screws fastenings and fittings are perfectly locked 3 Control the state of the hydraulic oil...

Page 21: ...ing on the female quick coupler is intact and can slide freely during the connections The male coupler should be intact without dents and deformations If you try to force the connection of a damaged m...

Page 22: ...ct the Environment department of your local municipality Except for the liquids and materials of the previous list the other components of the products manufactured by DOA are fabricated with recyclab...

Page 23: ...h soft protection for the jaws a clean container for collecting the tool oil Keep available an exploded view of the tool and part list Consider that when the tool is completely disassembled it s recom...

Page 24: ...proper circulation of the oil Control that oil pressure can reach well the tool control couplers proper connection Check the quick couplers Oil filter too dirty No oil in the tank Substitute the hydra...

Page 25: ...n identification number are covered by a warranty of three months from the date of delivery to the final customer DOA reserves the right to substitute only those parts recognized to be defective after...