Dobinsons Springs and Suspension
27.
Wire the winch up as per the winch
instruction manual and bolt the winch to the
mounting bracket, ensure the mounting bolts
are not too long and tighten correctly. Route
the wires and connect to battery and also
route the breather hose.
28.
Reinstall the bumper and grill and the grill
cover.
29.
Unwind some cable from the winch, and pass
the cable through the fairlead hole in the
bullbar and through the roller fairlead. This
may require removing a circlip from the
fairlead and re installing once the cable is
passed through.
30.
Install the fairlead into the bulbar.
31.
Check the poly bulbar over riders, fog light
and top loop bolts are tight (Do not over
tighten the stainless steel loop mounting
bolts. Do not over tighten the poly bullbar
over riders as they will pull the over riders out
of shape).
32.
With help, fit the bulbar onto the mounting
bracket and loosely fit the mounting hardware
supplied.
33.
Align the bulbar to the vehicle and tighten the
mounting bolts. Leave a a gap of around 12 –
15mm on the wing tips to the bumper
34.
Once happy with the alignment of the bullbar
drill pinning holes on each side of the bullbar
drilling through both the pinning holes
predrilled in the bulbar bracket into the
bulbar mounting plates. Fit bolts and nyloc
nuts to keep the bullbar in its position.
35.
Install the outer bulbar wing support brackets
from the chassis bracket to the bracket on the
inside of the bulbar wings and tighten.
36.
Wire up the lights. Using a multimeter or test
light first locate the earth wire, parker positive
and indicator positive wires from the wiring
on the back of the original vehicle lights on
each side.
37.
Unclip the wiring from the indicator/parker
lights. Check that the wiring will be long
enough to reach the new bullbar
indicator/parker lights and extend if required.
Using the diagram at the end of this manual,
join the corresponding wires to original
vehicle wires located in the previous step. The
wires can be joined by either using good
quality snap lock crimp connectors or by
soldering. Ensure the connection is secure and
is sufficiently insulated.
38.
If fitting a bullbar with fog lights, the fog lights
can be connected using the original vehicle
fog light wires if fitted. If required, cut the old
fog light wiring plugs off and cut the new fog
light wiring plugs and join. If the vehicle is not
fitted with OEM fog lights the wiring loom
supplied can be used. Follow the wiring
diagram at the end of this manual.
Summary of Contents for BU59-3545
Page 10: ......
