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Customer Copy:  Bullbar Care Instructions  

To ensure the surface finish quality it is recommended that the 
bullbar be washed and cleaned regularly to prevent build up of 
dirt and contaminants which when exposed to the elements can 
degrade the surface finish. It is also recommended that the mounting fasteners on the bullbar be checked after 
1000km’s. Winch servicing and care should also be carried out as per the winch instruction manual. 

 

Stainless Loop Deluxe Bullbar Loop Care and Maintenance  

(Customers with Stainless Loop Deluxe Models Only)

 

The top loops on your Dobinsons Stainless Loop Deluxe steel bullbar are manufactured from high quality 304 grade 
stainless steel. Once formed and welded it is highly polished to provide a high gloss finish. Whilst the material is a 
high quality stainless steel, like any other exterior polished surface, care and some maintenance is required to 
ensure the surface finish quality.  

It is recommended that the stainless loops be kept as clean as possible and is thoroughly washed and dried regularly 
to prevent build up of dust and contaminants. This is especially important in coastal and high dust areas.  The loops 
can simply be cleaned with most regular car cleaning items like a soft sponge, car wash and a chamois, avoid strong 
cleaning chemicals. Like many other highly polished exterior metals, over extended periods of time and heavy 
weathering can cause some staining of the surface may occur. If this occurs the surface can be simply polished using 
the following methods to remove the stains and restore the high gloss surface using simple tools and cheap readily 
available polishing items. 

Tools Required: 

 

Electric buffer or Electric drill (an electric/cordless drill is generally more convenient). 

 

Polishing compound – This can be supplied by Dobinsons Spring and Suspension. Please contact head office 
on the details below for polish, as a specific type is used. 

 

Soft finishing type buffing wheel – The buffing wheel should be a soft, finishing type/Calico loose leaf style to 
allow the surface to be polished to a high gloss without further marking the surface. The 2 types of discs 
shown below are readily available from most hardware stores (Australian customers – Bunnings etc). The 
brand below is Josco, and if purchasing a twin pack ensure that only the finishing buff is used and not the 
cutting buff

. DO NOT USE METAL OR HARSH BUFFING PADS.

  

 

Summary of Contents for BU63-3523

Page 1: ...arok 2011 on This Bullbar will take approximately 4 hours to install Tools required are Spanners and socket set Pneumatic hacksaw Screwdrivers Pliers and side cutters Dobinsons BULLBARS should be inst...

Page 2: ...Dobinsons Springs and Suspension www dobinsonsprings com...

Page 3: ...Dobinsons Springs and Suspension www dobinsonsprings com...

Page 4: ...k along the top side of the line marked in step 4 to prevent scratching to the top side of the bumper 6 On flared models it may be easier to remove the flare sections attached to the bumper before cut...

Page 5: ...age 3 13 Loosely Install both chassis L shaped brackets to the chassis fitting the nuts and bolts to the front side of the brackets you will see that there are 2 holes that need to be drilled through...

Page 6: ...tions in winch user manual 25 Determine where the winch control box will be located and mount the control box See instructions in winch user manual for control box mounting options If mounting to the...

Page 7: ...an be used Follow the wiring diagram at the end of this manual 33 With help fit the bulbar into position and install nuts and bolts supplied 34 Align the bar with the vehicle into its correct position...

Page 8: ...ture fog lights are required to provide a yellow light to allow clear fog vision For this reason Dobinsons bullbars utilise a Halogen bulb Halogen bulbs generate a considerable amount of heat to achie...

Page 9: ...ST UR NE DOF FA ND P R I NTA TF UL LS I Z E C HE C K T HE S C A L EL I NEON B OT H S HE E T SA ND A L I GN B OT H S C A L EL I NE SD I R E C T L Y ON T OPOFE A C H OT HE RA NDT A P E T OGE T HE R C U...

Page 10: ...O U N D T H E C O R N E R O N M O D E L S W I T H O U T F L A R E S A L I G N W I T H B U M P E R T O Q U A R T E R P A N E L J O I N A L I G N W I T H B U M P E R T O Q U A R T E R P A N E L J O I N...

Page 11: ......

Page 12: ...is especially important in coastal and high dust areas The loops can simply be cleaned with most regular car cleaning items like a soft sponge car wash and a chamois avoid strong cleaning chemicals Li...

Page 13: ...g of the buffing wheel for best results However if no instructions are provided the following guidelines can be used A Carefully dress the buff wheel with the compound across the rotating wheel for a...

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