Dometic maintenance and, Operation, Maintenance And Installation Manual

Page 1: ...ien et d installation Bedienings onderhouds en installatiehandleiding Manual de instrucciones para el uso mantenimiento e instalación Manual de instruções de uso manutenção e instalação Handbok för användning underhåll och installation Käyttö huolto ja asennusohje Bruks vedlikeholds og installasjonsanvisning Betjenings vedligeholdelses og installationsvejledning D I E S E L G E N E R A T O R ...

Page 2: ...nte las exigencias del tiempo libre en medios móviles con una experiencia de más de 75 años la tecnología más avanzada materiales de primera calidad soberbio equipo de técnicos así como design funcional y respeto al medio ambiente Disfruten del Servicio de Garantía Europea que le ofrece tranquilidad absoluta asegurándole que obtendrá gran confort en cualquier lugar gracias a sus productos Dometic ...

Page 3: ...n from DOMETIC Figures descriptions references and technical data contained in this manual are given as mere example and are not binding In pursuing a policy of constant product and safety improvement DOMETIC reserves the right to effect changes at any time without undertaking to give prior notice or to update this manual every time Keep this document for future reference ...

Page 4: ...able to a wrong installation The Consumer is entitled to let the Product be installed by an authorised dealer not bound by Dome tic The warranty extends to failures or defects in the gen sets which shall become apparent within the war ranty period The warranty shall cease to have effect if during the two year warranty period the gen set is used for more than 1 000 hours or if the recommended servi...

Page 5: ...tallation Generaattori GB I D F NL E P S FIN N DK Index 1 General informations 1 1 Purpose of the manual 4 1 2 Data Plate 4 1 3 Safety 5 1 4 Noise 5 1 5 Decription of the generator 6 1 6 Recommendations for use 6 1 7 Fuel 6 1 8 Operating description 7 1 9 External control panel 8 1 10 Internal control panel 8 1 11 Technical data 9 1 12 Display messages 10 1 13 Routine maintenance 11 1 14 Oil level...

Page 6: ...talling the generator is indicated by the symbol The following symbols have been used to highlight some parts of the text The operation can be dangerous Useful suggestions Information on the protection of the environment 1 General informations Manufactured by WTA v Virgilio 3 Forlì Italy E24 PRODUCT No MODEL SERIAL 958 500 300 TEC 40D xxxxxxxx Date 2007 Voltage V230 Frequency Hz 50 Power Factor Co...

Page 7: ...ge The door is fitted with a key lock which shall be kept out of reach by children or non authorised people Warning Check the generator before using it every time In this way it is possible to prevent accidents or damage to the motor Exhaust gases contain carbon monoxide an extremely poisonous gas which is odourless and colourless Avoid inhaling exhaust gases Do not run the engine of the generator ...

Page 8: ...eet metal steel casing which is insulated and soundproofed with special soundproofing materials 1 6 Recommandations for use To use the generator in the best way it is a good idea to pay attention to even small overloads which if prolonged will cause the protective thermal cutouts to trip When running in it is important not to put the new engine under a load that exceeds 70 of the nominal load at le...

Page 9: ...the extension of the external control panel is connected and the safety switch are located on the internal control panel The external control panel is equipped with buttons to start and stop the generator a back lit LCD screen showing the main electrical pro perties an indicator shows that the generator is working properly and an hour counter is also displayed In the case of problem the alarm mess...

Page 10: ...cates that you are using the fuel reserve OIL INDICATOR indicates a low oil level and the engine automatically stops EMERGENCY STOP SWITCH stops the generator immediately in an emergency CUT OUT SWITCH continuous current thermal cut out protection EMERGENCY STOP SWITCH CUT OUT SWITCH MAIN SWITCH START BUTTON PETROL INDICATOR OIL INDICATOR DISPLAY VOLTAGE DELIVERED BATTERY S DC VOLTAGE POWER DELIVE...

Page 11: ...UE VOLTAGE SUPPLIED V 230 10 MAX CONTINUOUS POWER W 3500 5 FREQUENCY Hz 50 1 DIRECT CURRENT POWER V A 12 10 THD 1 CONSUMPTION g HPh 190 200 WEIGHT kg 96 5 General informations 1 1 11 Technical data 320 25 467 457 370 41 455 4 520 490 765 574 89 25 99 25 762 5 ...

Page 12: ...own the generator Stop the engine by pressing the main switch button Then restart the generator SHORT CIRCUIT Indicates an output short of the supplied systems The inverter stops and voltage is no longer supplied but the engine continues to run for a correct cooling of the internal parts Check all the connected systems wait a few minutes to cool down the generator Stop the engine by pressing the m...

Page 13: ...ition General informations 1 1 13 Routine maintenance To perform these checks you should open the door of the generator taking the following precautions The generator must not be running and all of the parts must be cold Set the safety switch on the internal control panel to O OFF Disconnect the positive pole of the vehicle s battery IMPORTANT Use only genuine spare parts The generator may get dam...

Page 14: ...TEC 40D 12 user s manual GB 2 Installation instructions 2 1 Instructions for fixing the generator 2 3 4 1 ...

Page 15: ...user s manual 13 TEC 40D GB 6 7 8 5 ...

Page 16: ...n in the figure so more vibrations can be absorbed Use the exhaust extension AG125 to extend the position of the muffler Fix the exhaust extension to the vehicle using flexible elements to reduce vibrations extension fixing is avalaible as accessory upon request Ref AG163 WARNING Do not make any sharp bends in the hose which could obstruct the exhaust gas EXTENSION FIXING AG163 OPTIONAL EXHAUST EXTENS...

Page 17: ... should be installed with the tank basis at a maximum depth of 1 5 meters below the lower edge of the generator box For safety reasons ensure not to mount the generator box top edge higher than the tank top edge 2 3 Instructions for the installation of the tank TANK MAXIMUM LOWER EDGE TANK MAXIMUM TOP EDGE Generator Generator Tank Tank 2 Installation instructions ...

Page 18: ...al assistance by your seller or by a skilled technician For the 230 V use an approved cable with the section indicated in the table For connection of the Dometic switch cod AG113 refer to the instructions and diagram on the following pages Electrical connection of the battery charger The unit is set up to provide for automatic battery recharging If this function is to be used proceed as follows Us...

Page 19: ...cted or as shown in the figure to the side or from the inserts to the frame of the vehicle Make sure that the contact is good If necessary remove paint or rust from the surface of the frame and protect the connection with grease To protect the DC wiring use a 100 Amp fuse closed to the plus pole of the battery External control panel connection Choose the desired position inside the vehicle use the ...

Page 20: ...nfed out of order Too much oil in the engine CAUSE By operating the main switch the panel does not switch on By pushing the start button the generator does not start the starting motor does not run The starting motor runs but the generator does not start The generator tends to stall The generator runs but it does not produce current The generator starts then stops and display generator alert messa...

Page 21: ...cooling air intake zone 250 Every 250 operating hours Change engine oil In any case at least once a year Check and adjust valve clearances Clean cooling air area Check screw connections 500 Every 500 operating hours Change fuel filter element Dry type air cleaner maintenance 1000 Every 1000 operating hours Clean the oil filter Once a year Vibration proof fixing point 3 Troubleshooting maintenance rec...

Page 22: ...ough the drain tube when you remove the drain plug Refill the generator with oil of the recommended type through the oil filler The quantity of oil is 3 3 Extraordinary maintenance For some maintenance operations there is the possibility of pulling the generator out by sliding the entire bottom of the generator on the guides fixed to the sidewalls of the casing To set the gene rator basis free loosen...

Page 23: ...o enter the engine s air inlet points The filter cartridge should either be renewed or depending upon the degree of contamination cleaned or checked as follows Cleaning the filter cartridge Dry contamination Use compressed air to blow through the filter cartridge from the inside outwards until no further dirt emerges Important The pressure must not exceed 5 bar Moist or oily contamination Renew the fi...

Page 24: ... B 10 VI K ACK UE LET L 4 5 6 7 B ACK 3 BLUE N E N W K W O GR BR BLA YEL E O C L E Y RE WHI GR D T E T VIOLE 7 8 10 9 1 2 3 4 5 6 PINK 2 1 3 24 2 DESCRIPTION 1 THREE PHASE WINDING 2 AUXILIARY WINDING 3 AUXILIARY WINDING 4 INVERTER MODULE 5 9 PIN CONNECTOR 6 12V REGULATOR 7 0 1 EMERGENCY STOP SWITCH 8 PRESSURE CONTROL DEVICE 9 START RELAY 10 STARTING MOTOR 11 9 PIN CONNECTOR 12 HATZ 6 PIN CONNECTOR...

Page 25: ...AG113 switch in a position that facilitates connection 3 Break the cable connecting the mains input with the cut out on the control panel so that it is possible to make the connec tions as shown in the wiring diagram 4 Connect the cables to the switch it is necessary to insert a jumper between ter minal 1 and R1 and between terminal 3 and R3 5 In positions R2 and R4 connect the cables from the gen...

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Page 28: ...Via Virgilio 3 47100 Forlì Tel 0543 754213 Fax 0543 756631 DOMETIC ST095 r0 ...