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DIAGNOSTIC SERVICE MANUAL

Dometic

®  

RM2604/2804

Refrigerators

SECTION 1

AC VOLTAGE REQUIREMENTS

The refrigerator is a 120-volt AC, 60 Hz appliance. The
proper operating range is 100 to 132 volts. Check the
AC volts at the receptacle where the refrigerator is
attached. Voltage is outside of the proper operating
range, correct the power source problem.

SECTION 2

AC COMPONENTS

2.1 HEATING ELEMENT

The heating element is
designed to deliver a
predetermined amount of
heat to the cooling unit.
To check a heating
element, remove the
heater leads from the
terminal block and
measure for proper
resistance across the
two leads with a properly
calibrated ohm meter. This check is to be done with the
heating element at room temperature. The proper ohms
for RM2604 is 48 and RM2804 is 44 with a tolerance of
ten percent. If the resistance is outside the tolerance
range, replace the heating element.

2.2 THERMOSTAT

It is an electric only thermostat. On 2-way models it
controls the AC heating element. On 3-way models it
controls the DC heating element as well as the AC
heating element. The thermostat regulates the cabinet
temperature by making and breaking the heat source
circuit. The internal mechanism breaks contact (continu-
ity) when adequate cabinet temperature has been
reached. Check the thermostat for continuity or use a
jumper wire with insulated clips and bypass the thermo-
stat.

NOTE: Care should be used. Do not short to thermostat
casing. Also remove the jumper after testing is com-
pleted.

If the above test allows the refrigerator to operate,
replace the thermostat.

SECTION 3

DC VOLTAGE REQUIREMENTS

For the refrigerator to operate the interior light, igniter
(gas mode) and DC volt operation (3-way models only),
DC voltage must be supplied to the terminal block or
blocks (2 terminal blocks on 3-way models) at the rear of

the refrigerator. The operational range is 10.5 to 15 volts
DC. Connecting the refrigerator to an unregulated
converter can result in improper operation of the refrig-
erator. Check for proper voltage at the terminal block or
blocks at the back of the refrigerator. If power is outside
the operational range, correct the power supply problem.
The power supply to the refrigerator must be fused. The
interior light and igniter must be on a separate circuit and
will draw about 1 amp at 12 volts DC. The DC heating
element (on 3-way models only) will draw 18 amps at 12
volts DC. The maximum fuse size is 25 amps for the
RM2604 and RM2804.

SECTION 4

DC COMPONENTS

4.1 SWITCH

This is the switch that selects the mode of operation
(120 volt AC, gas and 12 volt DC). It is also a circuit
interrupter for each mode of operation on the refrigera-
tor. When the customer selects either AC, gas or DC (3-
way models only) operation, the selector switch directs
electricity first to the interior light and the thermostat and
on to the heating element or the igniter for gas mode.
When this switch is turned off, the AC or DC circuit is
interrupted. To check the switch in the AC mode,
continuity should exist between these terminals: 1 to 1A,
2 to 2A and 7 to 7A. To check the switch in the gas
mode, continuity should exist between these terminals: 4
to 4A and 7 to 7A.

To check the switch in the DC mode (on 3-way models
only), continuity should exist between these terminals: 5
to 5A, 6 to 6A and 7 to 7A.

NOTE: To do a continuity check, first be sure all power
is disconnected or off to the refrigerator. Second,
remove all wires from the switch. After the check, be

MANUAL GA S
SHUTOFF VA LVE

TERMINAL BL OCKS 

3-WAY ONL Y

ALL UNIT S

3 P RONG P LUG
FOR 120V A C

COVER

12 V olts
DC
Heater

12 V olts

DC

Reigniter

Lamp 

Summary of Contents for RM2604

Page 1: ... accurate analyses of certain conditions Provided is a diagnostic chart leading a qualified mechanic into the service manual pages to locate and solve symptoms which may occur Dometic has continued its commitment in providing service people with this the most up to date information about servicing Dometic RV accessories Form No 3 106930 005 2 96 Replaces 05 1409 1 93 ...

Page 2: ...5 4 6 4 7 Relay _ _ _ _ _ _ _ _ 5 Heating Element _ _ _ _ ___ 5 SECTION 5 LP GAS REQUIREMENTS 5 SECTION 6 LP GAS COMPONENTS iii i z 6 9 6 10 6 11 Shut Off Valve 6 Filter 6 Thermostat 6 By pass Screw 6 Safety Valve 7 Thermocouple 7 Burner 7 Flue Baffle 7 Flue Cap 7 Flue Tube 7 Orifice 7 SECTION 7 WIRING 7 1 External Wiring _ ___ _ _ _ _ _ _ _ _ _ 7 7 2 Internal Wiring 8 SECTION 8 OTHER Leveling 9 V...

Page 3: ...ture 8 5 Cooling Unit 8 6 LP Gas 5 Thermostat 6 3 Filter 6 2 Orifice 6 11 Burner 6 7 Flue Baffle 6 8 Flue Tube 6 10 AC Volts 1 Heating Element 2 1 Thermostat 2 2 Switch 4 1 Wiring 7 2 Level 8 1 Ventilation 8 2 Ambient Temperature 8 5 Air Leaks 8 3 Thermostats 2 2 6 3 Cooling Unit 8 6 AC Volts 1 Heating Elements 2 1 Thermostat 2 2 SYMPTOM SYMPTOM SYMPTOM SYMPTOM SYMPTOM CAUSE CAUSE CAUSE CAUSE CAUS...

Page 4: ...couple 6 6 Flue Baffle 6 8 Flue Cap 6 9 Orifice 6 11 Burner 6 7 Food Storage 8 7 Air Leaks 8 3 Interior Liner Seal to Frame 8 9 High Humidity 8 8 Wiring 7 2 Door Switch 4 5 Door Position 8 4 DC Volts 3 Heating Element 4 7 Switch 4 1 Wiring 7 2 Relay 4 6 DC Volts 3 Heating Element 4 7 Relay 4 6 10 Insufficient cooling on gas Cools properly on electric 11 Freezes on electric cools properly on gas 12...

Page 5: ... models only DC voltage must be supplied to the terminal block or blocks 2 terminal blocks on 3 way models at the rear of the refrigerator The operational range is 10 5 to 15 volts DC Connecting the refrigerator to an unregulated converter can result in improper operation of the refrig erator Check for proper voltage at the terminal block or blocks at the back of the refrigerator If power is outsi...

Page 6: ... read a pulsating voltage If not replace the igniter If all of the previous checks are correct the igniter is good DO NOT REPLACE The pulsating voltage allows a lamp to illuminate on the front of the refrigerator to advise the customer spark has been produced To check the lamp first verify it is wired correctly Next verify the lamp receptacle is receiving the signal if so and lamp is not illuminat...

Page 7: ...ec 7 2 Next check for voltage between terminals 85 and 87 If voltage is present the relay is defective and needs to be replaced Second verify the selector switch is on DC mode See Sec 4 1 and the thermostat See Sec 2 2 is completing the circuit Next verify voltage is present between terminals 85 and 86 If no voltage is present check wiring and connections See Sec 7 2 Next if voltage is present bet...

Page 8: ...net temperature should be approximately 40 de grees Fahrenheit To check the calibration of the thermostat place a container of water in the cabinet of the refrigerator and operate at mid range setting until the thermostat is satisfied Then check the temperature of the water It should be approximately 40 degrees We do not recommend any calibration in the field If calibration is not correct replace ...

Page 9: ...baffle assembly flue baffle and wire for the RM2604 is 31 9 16 inches and for the RM2804 is 37 1 8 inches The flue baffle itself for the RM2604 is 3 4 inch wide and 5 1 4 inches long for the RM2804 is 3 4 inch wide and 6 inches long The proper baffle position for the RM2604 is 1 5 8 inches from the burner to the bottom of the baffle for the RM2804 is 1 3 4 inches from the burner to the bottom of t...

Page 10: ...WITH A RELAY MOUNTED EITHER IN THE TOW VEHICLE OR IN THE RECREATIONAL VEHICLE THIS RELAY WILL AUTOMATICALLY CUT OUT THE REFRIGERATOR WHEN THE MOTOR IS STOPPED SWITCH KEY RELAY BATTERY RV BREAKER POINT IGNITION COIL BATTERY ENGINE 12V DC HEATER REIGNTER A ND INTERIOR L IGHT 4a 2 G H 1 120 V OLTS A C E K 4 1 1 2 1 F 4 1 2 D I J 1 1 C 2 3 1 N L 120 V OLTS A C WHITE BLACK GREEN GREEN YELLOW SWITCH THE...

Page 11: ...ced by the action of the cooling unit out away from the installation of the refrigerator The refrigerator extracts heat from the interior of the refrigerator cabinet and dissipates the heat out through the vent system In a proper installation there should be as little open space as possible sur rounding the sides and top of the refrigerator to achieve proper air flow All potential dead air pockets...

Page 12: ...cause insufficient cooling as well as rapid formation of frost 8 4 DOOR POSITION The door position can be checked by observing any misalignment of the door in relation to the frame To correct an alignment of the door loosen the hinge screws slightly and re orient the door in the proper position Hold the door in its new position and carefully retighten the hinge screws If the door needs more adjust...

Page 13: ...not covered with paper or large storage containers Always remember to allow for proper air circulation Odorous or highly flavored foods should always be stored in covered dishes plastic bags or wrapped in foil or waxed paper to prevent food odors Vegetables lettuce etc should be covered to retain their crispness NEVER PUT HOT FOOD INTO THE REFRIGERATOR To reduce frost formation in and on the freez...

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