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6

DIAGNOSTIC SERVICE MANUAL

Dometic

®  

RM2604/2804

Refrigerators

SECTION 6

LP GAS COMPONENTS

6.1 SHUT-OFF VALVE

It is the valve where the incoming LP gas supply is
attached. This valve is direct coupled to the selector
switch. When the selector switch is turned to the electric
mode, the shut-off valve is automatically closed. When
this same switch is turned to the LP gas mode, the valve
opens and allows gas flow and the electric circuit to the
heating elements is also automatically interrupted. To
check the shut-off valve, remove and inspect for any
obstructions.

6.2 FILTER

A filter is located in the inlet fitting to the gas thermostat.
It protects the internal valve portion of the thermostat by
collecting any particles and/or oil that could get into the
LP gas line. The filter can become saturated and cause
a restriction to gas flow. This could cause a lack of
cooling on gas mode. If you suspect a restriction, first
verify the thermostat (See Sec. 6.3) and by-pass screw
(See Sec. 6.4) are good. If these components are good,
remove the filter and replace with a new one if proper
gas pressure is supplied to the refrigerator and you
cannot get proper gas pressure at the pressure test
housing.

6.3 THERMOSTAT

On the LP gas mode, full line pressure is directed
through the thermostat to the burner until the thermostat
senses that the refrigerator cabinet has reached proper
cooling temperature. At that time an internal valve closes
and redirects the gas flow through the by-pass screw.
This reduces the amount of LP gas going to the burner
assembly. The gas flow remains in this “by-pass” mode
until the thermostat senses that the refrigerator cabinet
needs more cooling. Again, the thermostat directs LP
gas flow through the thermostat at full line pressure until
the cabinet temperature is sufficient. The thermostat is
calibrated by the manufacturer so that at mid-range the
cabinet temperature should be approximately 40 de-
grees Fahrenheit. To check the calibration of the
thermostat
, place a container of water in the cabinet of
the refrigerator and operate at mid-range setting until the
thermostat is satisfied. Then, check the temperature of
the water. It should be approximately 40 degrees. We do
not recommend any calibration in the field. If calibration
is not correct, replace the thermostat. To check the
thermostat for proper gas flow
, set the thermostat to
maximum and check the gas pressure at the pressure
test port. It should be line pressure, between 11 to 12
inches water column. If you have less than 11 inches of
water column pressure, the next step would be to shut
off the gas supply and remove the by-pass screw. Then
install a by-pass screw that does not have the small o-
ring on it. Next, turn on the gas supply and take a
reading. If the manometer now reads 11 inches of water
column, the thermostat is defective and must be re-
placed. If the by-pass screw test shows no change in
pressure, the problem lies in the filter (See Sec. 6.2), the
shut-off valve (See Sec. 6.1) or the gas supply (See
Sec. 5). Shut off the gas supply, remove the by-pass
screw, replace it with a proper one that has an o-ring
and turn the gas on.

NOTE: Check for leaks with an approved LP gas leak
solution whenever any part of the gas system has been
worked on.

6.4 BY-PASS SCREW

The by-pass screw is a small brass screw located on
any Dometic gas thermostat that regulates gas flow in
the low flame mode. There are three common sizes of
this screw:  S-17 (350 BTU),  S-14 (325 BTU)  and  S-11
(300 BTU). To check the by-pass screw, connect a
manometer at the pressure test housing. The pressure
on low flame mode should be 3 to 5 inches water
column. Above 5 inches water column on low flame
mode could cause an over-cooling situation. The by-
pass screw used on the RM2604 and the RM2804 is S-
14.

MANUAL GA S
SHUTOFF VA LVE

TERMINAL BL OCKS 

3-WAY ONL Y

ALL UNIT S

3 P RONG P LUG
FOR 120V A C

COVER

12 V olts
DC
Heater

12 V olts

DC

Reigniter

Lamp 

SHUTOFF VA LVE

FILTER
COUPLING

GAS
THERMOSTAT

LINE

Summary of Contents for RM2604

Page 1: ... accurate analyses of certain conditions Provided is a diagnostic chart leading a qualified mechanic into the service manual pages to locate and solve symptoms which may occur Dometic has continued its commitment in providing service people with this the most up to date information about servicing Dometic RV accessories Form No 3 106930 005 2 96 Replaces 05 1409 1 93 ...

Page 2: ...5 4 6 4 7 Relay _ _ _ _ _ _ _ _ 5 Heating Element _ _ _ _ ___ 5 SECTION 5 LP GAS REQUIREMENTS 5 SECTION 6 LP GAS COMPONENTS iii i z 6 9 6 10 6 11 Shut Off Valve 6 Filter 6 Thermostat 6 By pass Screw 6 Safety Valve 7 Thermocouple 7 Burner 7 Flue Baffle 7 Flue Cap 7 Flue Tube 7 Orifice 7 SECTION 7 WIRING 7 1 External Wiring _ ___ _ _ _ _ _ _ _ _ _ 7 7 2 Internal Wiring 8 SECTION 8 OTHER Leveling 9 V...

Page 3: ...ture 8 5 Cooling Unit 8 6 LP Gas 5 Thermostat 6 3 Filter 6 2 Orifice 6 11 Burner 6 7 Flue Baffle 6 8 Flue Tube 6 10 AC Volts 1 Heating Element 2 1 Thermostat 2 2 Switch 4 1 Wiring 7 2 Level 8 1 Ventilation 8 2 Ambient Temperature 8 5 Air Leaks 8 3 Thermostats 2 2 6 3 Cooling Unit 8 6 AC Volts 1 Heating Elements 2 1 Thermostat 2 2 SYMPTOM SYMPTOM SYMPTOM SYMPTOM SYMPTOM CAUSE CAUSE CAUSE CAUSE CAUS...

Page 4: ...couple 6 6 Flue Baffle 6 8 Flue Cap 6 9 Orifice 6 11 Burner 6 7 Food Storage 8 7 Air Leaks 8 3 Interior Liner Seal to Frame 8 9 High Humidity 8 8 Wiring 7 2 Door Switch 4 5 Door Position 8 4 DC Volts 3 Heating Element 4 7 Switch 4 1 Wiring 7 2 Relay 4 6 DC Volts 3 Heating Element 4 7 Relay 4 6 10 Insufficient cooling on gas Cools properly on electric 11 Freezes on electric cools properly on gas 12...

Page 5: ... models only DC voltage must be supplied to the terminal block or blocks 2 terminal blocks on 3 way models at the rear of the refrigerator The operational range is 10 5 to 15 volts DC Connecting the refrigerator to an unregulated converter can result in improper operation of the refrig erator Check for proper voltage at the terminal block or blocks at the back of the refrigerator If power is outsi...

Page 6: ... read a pulsating voltage If not replace the igniter If all of the previous checks are correct the igniter is good DO NOT REPLACE The pulsating voltage allows a lamp to illuminate on the front of the refrigerator to advise the customer spark has been produced To check the lamp first verify it is wired correctly Next verify the lamp receptacle is receiving the signal if so and lamp is not illuminat...

Page 7: ...ec 7 2 Next check for voltage between terminals 85 and 87 If voltage is present the relay is defective and needs to be replaced Second verify the selector switch is on DC mode See Sec 4 1 and the thermostat See Sec 2 2 is completing the circuit Next verify voltage is present between terminals 85 and 86 If no voltage is present check wiring and connections See Sec 7 2 Next if voltage is present bet...

Page 8: ...net temperature should be approximately 40 de grees Fahrenheit To check the calibration of the thermostat place a container of water in the cabinet of the refrigerator and operate at mid range setting until the thermostat is satisfied Then check the temperature of the water It should be approximately 40 degrees We do not recommend any calibration in the field If calibration is not correct replace ...

Page 9: ...baffle assembly flue baffle and wire for the RM2604 is 31 9 16 inches and for the RM2804 is 37 1 8 inches The flue baffle itself for the RM2604 is 3 4 inch wide and 5 1 4 inches long for the RM2804 is 3 4 inch wide and 6 inches long The proper baffle position for the RM2604 is 1 5 8 inches from the burner to the bottom of the baffle for the RM2804 is 1 3 4 inches from the burner to the bottom of t...

Page 10: ...WITH A RELAY MOUNTED EITHER IN THE TOW VEHICLE OR IN THE RECREATIONAL VEHICLE THIS RELAY WILL AUTOMATICALLY CUT OUT THE REFRIGERATOR WHEN THE MOTOR IS STOPPED SWITCH KEY RELAY BATTERY RV BREAKER POINT IGNITION COIL BATTERY ENGINE 12V DC HEATER REIGNTER A ND INTERIOR L IGHT 4a 2 G H 1 120 V OLTS A C E K 4 1 1 2 1 F 4 1 2 D I J 1 1 C 2 3 1 N L 120 V OLTS A C WHITE BLACK GREEN GREEN YELLOW SWITCH THE...

Page 11: ...ced by the action of the cooling unit out away from the installation of the refrigerator The refrigerator extracts heat from the interior of the refrigerator cabinet and dissipates the heat out through the vent system In a proper installation there should be as little open space as possible sur rounding the sides and top of the refrigerator to achieve proper air flow All potential dead air pockets...

Page 12: ...cause insufficient cooling as well as rapid formation of frost 8 4 DOOR POSITION The door position can be checked by observing any misalignment of the door in relation to the frame To correct an alignment of the door loosen the hinge screws slightly and re orient the door in the proper position Hold the door in its new position and carefully retighten the hinge screws If the door needs more adjust...

Page 13: ...not covered with paper or large storage containers Always remember to allow for proper air circulation Odorous or highly flavored foods should always be stored in covered dishes plastic bags or wrapped in foil or waxed paper to prevent food odors Vegetables lettuce etc should be covered to retain their crispness NEVER PUT HOT FOOD INTO THE REFRIGERATOR To reduce frost formation in and on the freez...

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