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DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

Dometic

Dometic

Dometic

Dometic

Dometic

®  

®  

®  

®  

®  

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

®

®

®

®

®

Refrigerators

Refrigerators

Refrigerators

Refrigerators

Refrigerators

For AC heating element operation, check that voltage
is present between the large black and large white
wire at the circuit board. If voltage is below 100 volts,
the circuit board will select another mode. If voltage
is above 100 volts, check that AC volts are present at
the heating element connection. If no voltage is
present, change the circuit board.

NOTE: Before installing a new circuit board, correct
the cause of the failure, most likely it is the heating
element (see Sec. 2.1) or wiring (see Sec. 7.2).

If voltage is present, DO NOT CHANGE THE CIR-
CUIT BOARD. Check the following components:
heating element (see Sec. 2.1), upper circuit board
(see Sec. 4.9 #2 to 4.9 #5 and 4.9 #8), thermostat
(see Sec. 4.2) and wiring (see Sec. 7.2).

3.

THESE PROCEDURES MUST BE FOLLOWED
IN SEQUENCE AND AT THE PROPER TERMI-
NALS OR DAMAGE TO THE BOARD WILL
RESULT.

For DC heating element operation, first check the
IGN lock terminal for a voltage reading of more than
4 volts. If voltage is below 4 volts, correct wiring
problem (see Sec. 7.1). If voltage is 4 or more, next
check voltage between the positive (+) and negative
(–) terminals on the main terminal block. If voltage is
below 13.3 (plus or minus [±] .3 volts), the DC
heating element will not be energized, the circuit
board will select gas mode; correct the power source
problem. If voltage is above 13.6 and IGN
lock terminal is receiving more than 4 volts,
verify the IGN lock voltage is reaching the
circuit board by checking the black terminal
on the 6-pin connector. If no voltage is
present, correct wire and or connection. If
voltage is present, next verify the voltage is
reaching the circuit board by checking
between the yellow terminal on the 6-pin
connector (positive [+] lead from meter) to
the grounding strip (negative [–] lead from the meter).
If no voltage is present, check the fuse (see Section
4.11). If voltage is present but BELOW
13.6, correct the wire and/or connection
problem. If voltage is ABOVE 13.6, check
for voltage between the red terminal on
the 6-pin connector (positive [+] lead from
meter) and the grounding strip  (negative
[–] lead from meter). If no voltage is
present, replace the circuit board. If
voltage is present, the circuit board is
NOT defective, do not replace.

BLACK

6 Pin

RED

6 Pin

4.

THESE PROCEDURES MUST BE FOLLOWED IN
SEQUENCE AND AT THE PROPER TERMINALS OR
DAMAGE TO THE BOARD WILL RESULT.

Before you check the circuit board for gas operation,
verify these components are good:

Igniter

Igniter

Igniter

Igniter

Igniter (Sec. 4.4)

High Voltage Cable 

High Voltage Cable 

High Voltage Cable 

High Voltage Cable 

High Voltage Cable (Sec. 4.5)

Electrode  

Electrode  

Electrode  

Electrode  

Electrode  (Sec. 4.6)

Solenoid  

Solenoid  

Solenoid  

Solenoid  

Solenoid  (Sec. 4.7)

Upper Circuit Board 

Upper Circuit Board 

Upper Circuit Board 

Upper Circuit Board 

Upper Circuit Board (Sec. 4.9)
Thermostat

Thermostat

Thermostat

Thermostat

Thermostat (Sec. 4.2)

Also be sure NO voltage is present at the IGN lock
terminal, and delay mode is not activated.  First,
check that voltage in excess of 10.5 volts is between
the yellow terminal on the 6-pin connector (positive
[+] lead from meter) to the ground strip (negative [–]
lead from meter). If less than 10.5 volts,
correct wiring and/or power source prob-
lem.
Next, check for the pulse voltage from the
igniter at the orange terminal on the 6-pin
connector (negative [–] lead from meter)
and the ground strip (positive [+] lead from
meter). If there is no signal voltage, check
the igniter (see Sec. 4.4) and the orange
wire and connections. If signal voltage is
present, next check for voltage on the
solenoid wires at the circuit board. Posi-
tive lead from meter to the gray wire and
negative lead from the meter to the black
wire. If voltage is 9.5 volts or more, the
circuit board is good. Do not replace. If no
voltage is present, replace the circuit
board.

5.

THESE PROCEDURES MUST BE FOLLOWED IN
SEQUENCE AND AT THE PROPER TERMINALS OR
DAMAGE TO THE BOARD WILL RESULT.

This check is to determine if the circuit board is
providing voltage to the upper circuit board. Measure
between the brown terminal on the
10-pin connector (positive [+] lead
from meter) to the blue terminal on
the 7-pin connector (negative [–]
lead from meter). A voltage reading
indicates the circuit board is good. If
no voltage is present, replace the
circuit board.  NOTE

NOTE

NOTE

NOTE

NOTE: Before chang-

ing the circuit board, be sure all
troubleshooting steps have been followed.

4.11

4.11

4.11

4.11

4.11 FUSE

FUSE

FUSE

FUSE

FUSE

The fuse is to protect the circuit board. To check the
fuse, remove it from the holder and do a continuity
check. If no continuity, replace it with a proper 3 amp
time delay fuse.

YELLOW

6 Pin

ORANGE

6 Pin

BROWN

BLUE

10 Pin

7 Pin

Summary of Contents for RM3604

Page 1: ...Foreword Foreword This service manual is the result of the dedication of The Dometic Corporation and its engineers in giving service people the necessary instruction for making accurate analyses of c...

Page 2: ...it Board Switch Card 4 1 1 Fuse 9 SECTION 5 LP GAS REQUIREMENTS _ _ 10 SECTION 6 LP GAS COMPONENTS 6 1 Manual Shut Off Valve _ _ _ _ 10 6 2 Orifice 10 6 3 Thermocouple ___ _ _ __ __ _ _ 10 6 4 Burner...

Page 3: ...Upper Circuit Board 4 9 2 12 Circuit Board 4 10 5 AC Volts 1 Heating Element 2 Upper Circuit Board 4 9 2 5 Wiring 7 2 Thermostat 4 2 Circuit Board 4 10 2 DC Volts 3 1 Heating Element 4 1 Upper Circuit...

Page 4: ...14 Flame failure light after 3 minutes 15 Interior Light ON when door is closed 16 Rapid formation of frost AC Volts 1 Heating Element 2 DC Volts 3 Heating Element 4 1 Wiring 7 2 LP gas 5 1 Orifice 6...

Page 5: ...Maximum fuse size 25 amp for RM3604 and RM3804 3 PRONG PLUG FOR 120V AC FUSE LINK 3AMP MANUAL GAS SHUTOFF VALVE IGN LOCK COVER TERMINAL BLOCK With the refrigerator operating on AC or gas mode if volta...

Page 6: ...With the igniter producing spark connect meter leads to L and ground terminals on the igniter with the meter set on 20 volts DC range or lower The meter should read a pulsating voltage If not replace...

Page 7: ...ld be off When the refrigerator door is open the switch is closed interior light should be on Check that the switch assembly is properly aligned and that it is not broken Check the switch assembly for...

Page 8: ...turned to ON With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manual...

Page 9: ...ion switch With the gas function switch With the gas function switch With the gas function switch With the gas function switch NOT depressed NOT depressed NOT depressed NOT depressed NOT depressed A r...

Page 10: ...amp and Switch NOTE The following checks should be made on the upper circuit board and harness assembly BEFORE replacing the upper circuit board or wiring harness The checks are to be done with the wi...

Page 11: ...from meter If no voltage is present replace the circuit board If voltage is present the circuit board is NOT defective do not replace BLACK 6 Pin RED 6 Pin 4 THESE PROCEDURES MUST BE FOLLOWED IN SEQUE...

Page 12: ...for a few moments while depressing the safety valve Remove the flame and release the safety valve The valve should hold for at least 30 seconds If it does not hold the safety valve open for 30 second...

Page 13: ...te capacity to avoid voltage drop The wire gauge should be chosen with consideration to the wire length in accordance with the Table below MAXIMUM CONDUCTOR WIRE LENGTH IN FEET MAXIMUM CONDUCTOR WIRE...

Page 14: ...F CIRCUIT BOARD TERMINALBLOCK HEATER CONNECTOR MAIN SWITCH DOOR SWITCH LIGHT THERMOSTAT GAS VALVE COIL THERMOCOUPLE REIGNITER TIME FUSE 3 3 15 AMP GAS FLAME WARN LAMP GAS FUNCTION SWITCH GAS FUNCTION...

Page 15: ...eve proper air flow All potential dead air pockets should be blocked or baffled to insure that heat won t be trapped in these spaces and reduce efficiency In addition the cooling unit should be at lea...

Page 16: ...tainers of water Next supply 115 volts direct to the AC heating element and operate for at least 12 hours Then check the temperature on the thermometer It should be at 45 degrees or lower depending on...

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