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DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

Dometic

Dometic

Dometic

Dometic

Dometic

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®  

®  

®  

®  

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

®

®

®

®

®

Refrigerators

Refrigerators

Refrigerators

Refrigerators

Refrigerators

If the door needs more adjustment than is available
through the hinge adjustment, the base can be reposi-
tioned to reorient the door. Turn the refrigerator on its
side to gain access to the two front base screws.

Loosen both screws slightly. Reposition the base until
the door is reoriented. Retighten the base screws while
holding the base in its new position.

NOTE

NOTE

NOTE

NOTE

NOTE: Improper position of the lower door can cause
the interior light to stay on when the door is closed.

8.5

8.5

8.5

8.5

8.5

AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

This is the temperature surrounding the recreational
vehicle, as well as the temperature of air at the back of
the refrigerator. As the ambient temperature increases,
the air temperature in the area of the cooling unit
increases. The RM3604 and RM3804 will maintain
approximately 43 degrees food storage temperature at
110 degree ambient temperature. As the ambient
temperature increases, it is possible for the interior
temperature of the refrigerator to increase. This means
proper installation, ventilation and leveling are important
for proper operating temperature of the refrigerator.

BASE
SCREWS

BASE
FRONT

8.6

8.6

8.6

8.6

8.6

COOLING UNIT

COOLING UNIT

COOLING UNIT

COOLING UNIT

COOLING UNIT

The cooling unit is a self-contained, hermetically sealed
set of coils where the refrigeration process takes place.
The chemicals involved in the cooling process include
hydrogen, ammonia, water and a rust inhibiting agent.
There are no repairs recommended on the cooling unit.
If it is defective, replace with a new cooling unit.

To check the cooling unit, first verify the AC heating
element is good (see Sec. 2.1). Then place approxi-
mately one gallon of water inside the refrigerator and
place a thermometer in one of the containers of water.
Next, supply 115 volts direct to the AC heating element
and operate for at least 12 hours. Then check the
temperature on the thermometer. It should be at 45
degrees or lower depending on test conditions (see Sec.
8.5 and 8.2). If so, the cooling unit is good. If the tem-
perature of the water is above 45 degrees, replace the
cooling unit.

8.7

8.7

8.7

8.7

8.7

FOOD STORAGE

FOOD STORAGE

FOOD STORAGE

FOOD STORAGE

FOOD STORAGE

Proper refrigeration requires free air circulation within the
food storage compartment. Restricted air circulation
within this compartment will cause higher cabinet
temperatures. To remedy this situation, simply rearrange
your foodstuffs. It is also essential that the shelves are
not covered with paper or large storage containers.
Always remember to allow for proper air circulation.

Odorous or highly flavored foods should always be
stored in covered dishes, plastic bags or wrapped in foil
or waxed paper to prevent food odors. Vegetables,
lettuce, etc., should be covered to retain their crispness.
NEVER PUT HOT FOOD INTO THE REFRIGERATOR.

To reduce frost formation in and on the freezing com-
partment, cover stored liquids and moist foods and do
not leave the door open longer than necessary.

When the refrigerator is heavily loaded, it takes longer to
lower the refrigerator temperature, and longer to make
ice. A very heavy load may also cause defrosting.

8.8

8.8

8.8

8.8

8.8

HIGH HUMIDITY

HIGH HUMIDITY

HIGH HUMIDITY

HIGH HUMIDITY

HIGH HUMIDITY

High humidity may cause a small amount of condensa-
tion to form on the frame of the refrigerator. In extreme
cases, the condensation may actually run off the frame.
As the humidity is reduced, the "sweating" will decrease.
High humidity can also be a factor in rapid formation of
frost.

8.9

8.9

8.9

8.9

8.9

INTERIOR LINER SEAL TO FRAME

INTERIOR LINER SEAL TO FRAME

INTERIOR LINER SEAL TO FRAME

INTERIOR LINER SEAL TO FRAME

INTERIOR LINER SEAL TO FRAME

There is a seal that is applied to the liner in the area
where the metal frame makes contact with the interior
liner. If this seal is incomplete, cold air can migrate out
to the metal frame. If this happens, condensation could
form on the frame and could promote rapid formation of
frost. If you suspect an improper seal, apply a small
bead of silicone all the way around the perimeter where
the frame meets the interior liner.

Summary of Contents for RM3604

Page 1: ...Foreword Foreword This service manual is the result of the dedication of The Dometic Corporation and its engineers in giving service people the necessary instruction for making accurate analyses of c...

Page 2: ...it Board Switch Card 4 1 1 Fuse 9 SECTION 5 LP GAS REQUIREMENTS _ _ 10 SECTION 6 LP GAS COMPONENTS 6 1 Manual Shut Off Valve _ _ _ _ 10 6 2 Orifice 10 6 3 Thermocouple ___ _ _ __ __ _ _ 10 6 4 Burner...

Page 3: ...Upper Circuit Board 4 9 2 12 Circuit Board 4 10 5 AC Volts 1 Heating Element 2 Upper Circuit Board 4 9 2 5 Wiring 7 2 Thermostat 4 2 Circuit Board 4 10 2 DC Volts 3 1 Heating Element 4 1 Upper Circuit...

Page 4: ...14 Flame failure light after 3 minutes 15 Interior Light ON when door is closed 16 Rapid formation of frost AC Volts 1 Heating Element 2 DC Volts 3 Heating Element 4 1 Wiring 7 2 LP gas 5 1 Orifice 6...

Page 5: ...Maximum fuse size 25 amp for RM3604 and RM3804 3 PRONG PLUG FOR 120V AC FUSE LINK 3AMP MANUAL GAS SHUTOFF VALVE IGN LOCK COVER TERMINAL BLOCK With the refrigerator operating on AC or gas mode if volta...

Page 6: ...With the igniter producing spark connect meter leads to L and ground terminals on the igniter with the meter set on 20 volts DC range or lower The meter should read a pulsating voltage If not replace...

Page 7: ...ld be off When the refrigerator door is open the switch is closed interior light should be on Check that the switch assembly is properly aligned and that it is not broken Check the switch assembly for...

Page 8: ...turned to ON With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manual...

Page 9: ...ion switch With the gas function switch With the gas function switch With the gas function switch With the gas function switch NOT depressed NOT depressed NOT depressed NOT depressed NOT depressed A r...

Page 10: ...amp and Switch NOTE The following checks should be made on the upper circuit board and harness assembly BEFORE replacing the upper circuit board or wiring harness The checks are to be done with the wi...

Page 11: ...from meter If no voltage is present replace the circuit board If voltage is present the circuit board is NOT defective do not replace BLACK 6 Pin RED 6 Pin 4 THESE PROCEDURES MUST BE FOLLOWED IN SEQUE...

Page 12: ...for a few moments while depressing the safety valve Remove the flame and release the safety valve The valve should hold for at least 30 seconds If it does not hold the safety valve open for 30 second...

Page 13: ...te capacity to avoid voltage drop The wire gauge should be chosen with consideration to the wire length in accordance with the Table below MAXIMUM CONDUCTOR WIRE LENGTH IN FEET MAXIMUM CONDUCTOR WIRE...

Page 14: ...F CIRCUIT BOARD TERMINALBLOCK HEATER CONNECTOR MAIN SWITCH DOOR SWITCH LIGHT THERMOSTAT GAS VALVE COIL THERMOCOUPLE REIGNITER TIME FUSE 3 3 15 AMP GAS FLAME WARN LAMP GAS FUNCTION SWITCH GAS FUNCTION...

Page 15: ...eve proper air flow All potential dead air pockets should be blocked or baffled to insure that heat won t be trapped in these spaces and reduce efficiency In addition the cooling unit should be at lea...

Page 16: ...tainers of water Next supply 115 volts direct to the AC heating element and operate for at least 12 hours Then check the temperature on the thermometer It should be at 45 degrees or lower depending on...

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