Donaldson Torit PowerCore CPV-1, Installation And Operation Manual

Page 1: ...is property of the owner Leave with the unit when set up and start up are complete Donaldson Company reserves the right to change design and specifications without prior notice Illustrations are for...

Page 2: ...permit program is required Recirculating filtered air in your facility can be a hazard Consult with OSHA to ensure compliance with all codes regarding recirculating filtered air Improper operation of...

Page 3: ...Arrival 5 Installation Codes and Procedures 5 Installation 5 Unit Location 5 Rigging Instructions 6 Hoisting Information 6 Electrical Wiring 6 Standard Equipment 6 Typical Installation 7 Compressed A...

Page 4: ...energy usage within a small size collector The filters can be pulse cleaned on or off line Standard sizes range from 1 to 12 obround filter packs Purpose and Intended Use Misuse or modification of th...

Page 5: ...awing the specifications on the drawing will supersede the standard specifications above Torit PowerCore CPV 1 to CPV 12 2 Front Torit PowerCore CPV 2 through CPV 4 Typial Side View Torit PowerCore CP...

Page 6: ...h the collector The CPV filter packs remove fine particulate and clean filtered air passes through the CPV filter pack to the clean air plenum and discharges through the clean air outlet Filter pack c...

Page 7: ...Air Inlet High Pressure Air Dust Disposal Filter Access Door Clean Air Outlet Dirty Air Inlet Filter Cleaning Operation 6 to 12 filter pack units Normal Operation 6 to 12 filter pack units Clean Air...

Page 8: ...unit performance Inspect unit to ensure all hardware is properly installed and tight prior to operating collector Installation Site selection must account for wind seismic zone and other live load co...

Page 9: ...nd local codes when using cranes forklifts and other lifting equipment Lift unit and accessories separately and assemble after unit is in place Electrical Wiring Electrical service or maintenance work...

Page 10: ...through CPV 4 CPV 6 through CPV 12 Latches are not lifting points Manifolds are not lifting points CPV 1 Latches and manifold are not lifting points Typical Installation Take center of gravity into co...

Page 11: ...e maximum system requirements of 90 psig supply pressure The compressed air supply must be oil and moisture free Contamination in the compressed air used to clean filters will result in poor cleaning...

Page 12: ...the solid state timer and the jumper on the pressure switch portion of the timer is removed the solenoid valves pulse only when the differential pressure reaches the high pressure setpoint The valves...

Page 13: ...l personnel on safe use and maintenance procedures Electrical work during installation must be performed by a qualified electrician and comply with all applicable national and local codes Turn power o...

Page 14: ...urn compressed air supply OFF and bleed lines before performing service or maintenance work NOTICE Do not set compressed air pressure above 100 psig Component damage can occur All compressed air compo...

Page 15: ...ld down 3 Lift left side of retainer up while moving the right side towards the back wall 4 Pull the raised left side of the retainer through upper left of opening 5 Remove pack vertically until clear...

Page 16: ...ning where the gasket is seated to ensure a good seal 2 Insert first filter pack into the tubesheet Installing front row of filter packs first is recommended 3 Insert filter pack retainer by engaging...

Page 17: ...tmospheres without an enclosure rated for the application 1 Using the wiring diagram supplied wire the customer supplied disconnect switch and fan starter Make the connections to the fan motor Use app...

Page 18: ...ne and the fan wheel Do not look into fan outlet to determine rotation View the fan rotation from the back of the motor Check that the exhaust plenum is free of tools or debris before checking blower...

Page 19: ...and the threaded end in the power pack adapter 4 Reinstall the motor bracket and fan wheel assembly Align motor mount bracket to the mark on the housing on 30 Hp 60 Hz and 20 30 Hp 50 Hz units Other...

Page 20: ...screws 5 Thirty five feet of plastic tubing is supplied and must be cut in two sections Connect one section of tubing from the gauge s high pressure port to the pressure fitting located in the dirty a...

Page 21: ...ter condition The high pressure tap is located in the dirty air plenum and a low pressure tap is located in the clean air plenum The pressure based switch function provides high pressure ON and low pr...

Page 22: ...NPT male adapter plastic tubing two 1 8 in NPT adapters low pressure port high pressure port Photohelic gauge Photohelic Gauge Remote Panel or Door Installation 5 Zero and maintain the gauge as direct...

Page 23: ...isplay in inches water gauge or metric SI units of daPa Filter Cleaning When the pressure drop across the filters reaches the High Pressure On setpoint the controller closes an output relay allowing a...

Page 24: ...s the filters reaches the Controller s High Pressure On setpoint the Controller closes an output relay allowing a sequential timer to trigger the cleaning valves When the Controller senses that the pr...

Page 25: ...Drill pilot holes with a 0 339 in bit c Secure brackets using 3 8 in thread forming bolts 6 Loosen the wing nut on the damper and adjust from 30 to 50 closed Cold Climate Kit Electrical service or ma...

Page 26: ...ing and square valve cover 3 Position a 3 in hose clamp around the double wrapped heat cable and tighten securely 4 Wrap remaining valves using the same technique in the order shown in Detail B 5 Dril...

Page 27: ...trol until proper airflow is achieved and the blower motor s amp draw is within the manufacturer s rated amps Electrical circuit overload Check that the power supply circuit has sufficient power to ru...

Page 28: ...nance Manual Delta P Controller ON but cleaning system does not start Pressure tubing disconnected ruptured or plugged Check tubing for kinks breaks contamination or loose connections High Pressure On...

Page 29: ...Torit PowerCore CPV 1 to CPV 12 26 Service Notes Date Service Performed Notes...

Page 30: ...27 Donaldson Company Inc Service Notes Date Service Performed Notes...

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Page 32: ...lt filter elements to be free from defects in materials and workmanship for eighteen 18 months from date of shipment Donaldson does not warrant against damages due to corrosion abrasion normal wear an...