Donaldson Torit TBV-2, Installation And Operation Manual

Page 1: ...to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Illustrations are for reference only as actual product may vary Thi...

Page 2: ...installation of an appropriate fire and or explosion protection system DO NOT allow sparks cigarettes or other burning objects to enter the hood or duct of any dust fume or mist collection equipment a...

Page 3: ...uation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate inj...

Page 4: ...and a six 6 filter unit TBV 6 All standard TBVs include Donaldson Torit Ultra Web filters with continuous air pulse jet cleaning This provides for a highly efficient self cleaning filtration system en...

Page 5: ...nd additives and waste treatment The most common dusts are lime cement carbon plastics and wood Combustible materials such as buffing lint paper wood metal dusts weld fume or flammable coolants or sol...

Page 6: ...ption depending on the customer product being stored is to recirculate the clean air back into the work area via duct work Filter Cleaning The filter elements are cleaned automatically and continuousl...

Page 7: ...gent must complete installation and service of this equipment All shipping materials including shipping covers must be removed from the unit prior to or during unit installation Failure to remove ship...

Page 8: ...lifts and other lifting equipment Lift unit and accessories separately and assemble after unit is in place Use drift pins to align holes in mounting flanges during installation Electrical Wiring Elect...

Page 9: ...avoid crushing the portion of the filters that extend below the bottom of the cabinet Pre Installation The TBV is not designed as a stand alone unit Rather it is designed to be a filtration ventilati...

Page 10: ...ilter hold down collar clears all four screw studs Pull up and remove the filter hold down collar assembly from the clean air plenum 4 Place the new filter element end cap down gasket side up Slide th...

Page 11: ...TBV 2 TBV 4 and TBV 6 11 collar bracket hold down knob filter venturi assembly TBV door hood access roof support slide bar blow pipe clean air plenum tool less quick release pipe coupler notch TBV Fil...

Page 12: ...er supply ON check the operation of the solenoid valves The valves should open and close sequentially at factory set 10 second intervals 4 If a Photohelic gauge or similar device is used to control th...

Page 13: ...solenoid valves pulse cleaning operation even though the blower is turned OFF Input 105 135V 50 60Hz 1Ph Output Solenoids The load is carried and turned ON and OFF by the 200 watt maximum load per ou...

Page 14: ...ore connecting to the unit s compressed air manifold 1 Remove the 1 in pipe cap from unit s air manifold and connect the compressed air supply line Use thread sealing tape or pipe sealant on all compr...

Page 15: ...manifold solenoid enclosure air line to manifold air regulator air filter bleed type lock out shut off valve air supply line magnehelic gauge blower motor power pack power supply disconnect switch ele...

Page 16: ...ll location in the dirty air plenum to protect the filters from damage by the drill bit 4 Mount the pressure tap hardware on the clean air plenum panel Mount the pressure tap with the tee inside the d...

Page 17: ...ting screws support structure mounting surface Magnehelic gauge high pressure port low pressure port two 1 8 in NPT adapters plastic tubing two 1 8 in NPT pipe plugs two self drilling screws 1 8 in NP...

Page 18: ...f equipped Excess airflow can shorten filter life cause electrical system failure and blower motor failure NOTICE Start Up 1 Turn compressed air supply ON Adjust regulator to 90 psi 2 Turn blower fan...

Page 19: ...m the quick nut assembly located in the center of the collar bracket Once loosened pull the filter crank out through the filter end cap until clear of the filter assembly 5 Turn the filter element ass...

Page 20: ...r cartridge forms an air tight seal against the filter hold down collar 4 Insert the complete filter venturi assembly back into the clean air plenum until the hold down collar is flush with bottom of...

Page 21: ...eres without an enclosure rated for the application 1 Choose a convenient accessible location on or near the unit for mounting that provides the best visual advantage 2 Mount the gauge to the remote p...

Page 22: ...om your representative 5 Zero and maintain the gauge as directed in the manufacturer s Operating and Maintenance Instructions provided 6 To install the Photohelic gauge mounted in a NEMA 4 Weatherproo...

Page 23: ...or metric SI units Filter Cleaning When the pressure drop across the filter bags reach the control s High setpoint the control closes an output relay allowing a timer to trigger the cleaning valves se...

Page 24: ...ol closes an output relay allowing a sequential timer to trigger the cleaning valves When the control senses that the pressure drop has decreased to the Low setpoint the relay opens and the cleaning c...

Page 25: ...s recommended for unloading assembly and installation of the TBV The TBV has an off center high center of gravity when the blower motor pack is assembled to the unit Careful handling is required to av...

Page 26: ...t use sealer between the blower housing and the unit as well 4 If the blower housing was not factory installed mount it to the TBV unit using eight 8 5 16 in bolts flat washers and nuts as shown Make...

Page 27: ...ached to the blower housing outlet but is not required when a plenum silencer is used Some exhaust dampers are shipped pre assembled to the blower outlet If the exhaust damper is shipped loose refer t...

Page 28: ...ls it is also equipped with a built in exhaust damper The plenum silencer mounting configuration varies between the TBV plenum and insertable models For the TBV plenum model there are two possible mou...

Page 29: ...sed tight Close and tighten access doors See Filter Replacement section Electrical circuit overload Check that the power supply circuit has sufficient power to run all equipment Clean air outlet disch...

Page 30: ...air Lock out all electrical power to the unit and bleed the compressed air supply Check for debris valve wear pneumatic tubing fault or diaphragm failure by removing the diaphragm cover on the pulse...

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Page 32: ...ects in materials and workmanship for eighteen 18 months from date of shipment Donaldson does not warrant against damages due to corrosion abrasion normal wear and tear product modification or product...