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Installation, Operation and Maintenance manual

5

PowerCore

®

 Dust Collectors  - Series CPV

  Compressed air is recommended for collectors that operate using reverse jet 

cleaning.  Alternative gases should be assessed before use to ensure that 

explosive atmospheres are not introduced during media cleaning.

 Where the equipment supplied is suitable for working within a potentially 

explosive atmosphere (as defined by Directive 2014/34/EU) it will be according 

to the categories and conditions marked on the collector serial nameplate.  

You should ensure the equipment supplied by others is also suitable.  If no 

marking is given on the serial nameplate then the supplied equipment is not 

suitable for use in potentially explosive atmospheres.

 Care should be taken to ensure that any potentially explosive atmosphere 

is not present when performing operations that increase the risk of ignition 

(opening of controller for adjustment or electrical repair for example).  Ensure 

the installation is always returned to its original state.

  To reduce the risk of ignition when handling explosive or flammable materials, 

it is important that the accumulation of flammable deposits are prevented/

removed, e.g. from within ducting etc.

 If the collector is handling a potentially explosive dust or is placed in a 

potentially explosive atmosphere, then all motors should be connected to 

thermal protection devices to prevent them exceeding their maximum surface 

temperature.  All electrical equipment should comply with a category according 

to EN 60079-0.

 Where the dust being processed can ignite due to exothermic reaction, 

including self ignition, the installation MUST be fitted with a suitable explosion 

protection method (venting for example).  The risk of ignition can be minimised 

by avoiding the accumulation of dust layers with regular cleaning.

  Precautions, as set out in the Scope of Delivery, are used to minimise the risk 

of ignition of any dust clouds contained within the dust collector.  The possibility 

of other ignition sources being introduced into the collector during periods 

where any dust cloud may be present should be minimised.  Particular care 

should be taken to avoid introducing glowing particles via the inlet ducting.

  You should ensure that explosions are not allowed to propagate into the dust 

collector (using suitable isolation devices) since pressures may be generated 

leading to unsafe equipment rupture.

  Where applicable, equipment connected to the dust collector (for example, 

a cyclone) should be protected, using suitable isolation devices, against the 

transfer of flame and pressure if, in the event of an explosion initiating inside the 

dust collector, the connected equipment is not capable of safely withstanding 

these effects.

  It may be necessary to provide a facility to shut down the equipment in the 

event of an explosion.

 Part of the risk assessment on possible ignition sources for dust and gas 

mixtures with very low MIE, has considered the electrostatic risk from cone 

discharges.  Here the basis of safety is based on using a conductive bin, dusts 

with a median particle size of less than 400µm and advising frequent emptying.

  You may wish to consider the use of a sprinkler system when handling explosive 

or flammable materials.

Summary of Contents for CPV-12

Page 1: ...PowerCore Mist Collectors Series CPV INSTALLATION OPERATION AND MAINTENANCE MANUAL Publication 1A65198027 3022J 0218 MASTER LANGUAGE ENGLISH...

Page 2: ...0 Collectors with integral fan 10 Overload protection 11 Control of ancillary equipment and interlocks 11 EEx controls 11 Explosion protection 12 Antistatic earthing 12 Installation check list 12 COMM...

Page 3: ...V 6F illustrated 7 Figure 2 Four point lifting arrangement CPV 6 and CPV 6F illustrated 9 Figure 3 Principle of operation CPV 6F illustrated 15 Figure 4 Clean side and dirty side tapping points 17 Fig...

Page 4: ...trical installation inspection and maintenance work Pneumatic installation inspection and maintenance work Any access to internal classified potentially explosive atmospheres where there may be a risk...

Page 5: ...60079 0 Where the dust being processed can ignite due to exothermic reaction including self ignition the installation MUST be fitted with a suitable explosion protection method venting for example Th...

Page 6: ...on media is suitable for filtering particulate only and not gas Some applications are prone to risk of fire This risk can be reduced by pulse cleaning Any extinguishing technique and material used mus...

Page 7: ...PowerCore dust collector model CPV 6F illustrated Product information Where equipment is installed in a Potentially Explosive Atmosphere care should be taken not to locate or use the collector where...

Page 8: ...ger droplets the droplets become large enough to run down the filter element During operation the droplets will drain on both the inside and outside of the filter element The filtered air exits the fi...

Page 9: ...guidance to lifting lift and position the collector until the mounting flange is seated in position over the aperture Match up fixing holes install bolts washers and nuts and tighten down all round to...

Page 10: ...son this device has a relief rating of 17 dm s at 6 9 bar Extra system relief will be required if the connected supply can exceed this Controller It is a requirement of the Supply of Machinery Safety...

Page 11: ...y used within refer to collector serial nameplate The collector may be fitted with either of the following control systems EExd solenoids and remote controller When this option is fitted the dust coll...

Page 12: ...particularly important that the earthing post is properly connected to earth using the fixings provided to prevent any static build up Installation check list Ensure the dust collector body is secure...

Page 13: ...pressed air manifold has sufficient protection for over pressure Start the compressor an check that the air supply is maintained at the recommended pressure Switch on th econtoller and check that all...

Page 14: ...r or pneumatic conveying system leaving the controller and compressed air supply switched on to allow the collector to be cleaned off line To enable off line cleaning refer to controller manual 2 Afte...

Page 15: ...a the fan if fitted and is discharged through the cleaned air outlet Cleaning operation fig 4b At regular intervals governed by the controller each PowerCore filter pack receives a short burst of comp...

Page 16: ...ition of a flammable atmosphere The measures taken to avoid ignition should not be altered since this may result in unsafe operation Particular care should be taken during maintenance and component re...

Page 17: ...to rubbing the fan must be switched off immediately and the condition corrected It is recommended to periodically inspect the general casing integrity Do not operate above recommended compressed air...

Page 18: ...t ensuring spring if fitted locates over diaphragm disc shoulder and bonnet locates over bleed hole pin 7 Refit and tighten the hexagonal head set screws and shakeproof washers 8 Push fit 6 mm diamete...

Page 19: ...r earthing continuity 6 Explosion risks Check measures taken to avoid ignition sources are still in place 7 Fan maintenance Open access door s and by looking through fan inlet eye inspect fan thorough...

Page 20: ...he safe disposal of the used filter pack consultyour local regulations A B Figure 6 Filter pack replacement CPV 6F illustrated 7 Clean surface around openings where filter packs are seated to ensure a...

Page 21: ...refer to Donaldson for exact dimensions 2 From front of fan assembly non motor end remove impeller inlet eye from fan casing by removing outer circle of bolts and pulling away the plate 3 Undo grub s...

Page 22: ...ixing fasteners through pedestal and motor feet 20 If a measurement was not taken then replace inlet eye using a bead of sealant between the plate and fan case and replace outer circle of bolts Adjust...

Page 23: ...ss area mm Torque value Nm Grade 8 8 Grade 10 9 Grade 12 9 8 1 20 1 10 4 15 3 17 9 7 1 28 9 17 2 25 30 8 1 25 36 6 25 37 44 10 1 5 58 50 73 86 12 1 75 84 3 86 127 148 14 2 115 137 201 235 16 2 157 214...

Page 24: ...t are damaged Motor speed low Check line voltage phases fan motor connections For Star Delta applications check motor is in Delta Incorrect fan motor rotation Check electrical connections and transpos...

Page 25: ...perature 30 to 150 C Maximum rating of pressure relief device 17 dm s at 6 9 bar not supplied as standard Manifold volume 11 litres CPV 2 and CPV 2F 12 litres CPV 3 CPV 3F CPV 6 and CPV 6F 17 litres C...

Page 26: ...bar 90 psig 25 m3 h 14 7 cfm 100 ms 1 2 NB 12 a Normal operating pressure b Recommended initial settings these may be varied with experience c Sizes suitable for runs of pipe up to 30 m 100ft in lengt...

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