Donaldson Torit PowerCore TG 12, Installation And Operation Manual

Page 1: ...n this manual DO NOT operate or perform maintenance on this collector until you have read and understood the instruction and warnings contained within this manual TG 4 TG 12 Torit PowerCore TG 2 4 6 8 and 12 Installation and Operation Manual Installation Operation and Service Information IOM AD3964901 ENG Revision 6 English Master Language ...

Page 2: ...uipment This manual has been supplied to assist with the installation operation and maintenance for the collector purchased Please read the manual before installing operating or performing maintenance on the collector as it contains specific precautions for worker safety It is the owner s responsibility to ensure that this manual is available for use by installers operators and maintenance personn...

Page 3: ...horing 7 Provisional Anchor Bolt Recommendations 7 Cleaning Controls 8 Compressed Air Installation 10 Electrical Wiring 11 Solenoid Connection 11 Timer and Solenoid Specifications 11 Preliminary Start Up Check 13 Maintenance Information 14 Operational Checklist 14 Filter Removal and Installation 14 Dust Disposal 17 17 Gallon Dust Bin 17 Exhaust Damper 17 Compressed Air Components 17 Optional Equip...

Page 4: ...etection suppression or control Donaldson does not provide engineering consulting services related to process or dust hazard analyses or code and standard compliance Complying with applicable codes and standards and managing the risks associated with the process or materials remains the responsibility of the process owner operator Donaldson may provide referrals to consultants suppliers of equipme...

Page 5: ...using offers completely tool less serviceability Options include anti static Ultra Web media various cleaning controls including low voltage feedback relay airflow controller and particulate sensor high static and premium efficiency motors HEPA afterfilters several dust container options explosion protection devices and spark management options The TG Series collectors are equipped with a group of...

Page 6: ...gh each filter pack set Removal inspection and change out of the filter packs is done from outside the collector by opening the filter pack access door unclamping the right and left filter banks and sliding the individual filter packs out Dirty air is forced downward and through the Filter Packs which collect the dust and fume particles on the surface of the media flutes Dirty airflow from manufac...

Page 7: ...collector will compromise collector performance Inspect collector to ensure all hardware is properly installed and tight prior to operating collector Installation Use proper equipment and adopt all safety precautions needed for servicing equipment Electrical service or maintenance work must be performed by a qualified electrician and comply with all applicable national and local codes Turn power o...

Page 8: ... collector Use clevis connectors not hooks on lifting slings Use spreader bars to prevent damage to collector s casing Check the Specification Control drawing for weight and dimensions of the collector and components to ensure adequate crane capacity Allow only qualified crane or forklift operators to lift the equipment Refer to applicable OSHA regulations and local codes when using cranes forklif...

Page 9: ...Torit PowerCore TG 2 toTG 12 6 Take center of gravity into consideration when lifting collector corner lugs Do not use roof tabs for lifting collector Typical Installation ...

Page 10: ...ider Hilti HIT HY 200 Anchor System or equivalent Quantity of anchor bolts should match the number of holes provided in the base plates 2 Anchor diameter is typically 1 8 in less than baseplate hole diameter 3 Corrosive environment or outdoor installation may require stainless steel anchors Collector Anchoring Anchors must comply with local code requirements and must be capable of supporting dead ...

Page 11: ...nd Particulate Sensor Manual Motor Control and Airflow Controller VFD Manual Motor Control Airflow Control CFD and Particulate Sensor The standard controller is the Integrated Torit Delta P with Manual Motor Starter Note Reinforced collectors and collectors being located outside require external remote mount controllers Delta P Control The Torit Delta P Controller monitors the differential pressur...

Page 12: ...ing systems The low voltage feedback relay allows the dust collector controller to interlock with other customer supplied equipment by relaying the low voltage signal back to the sending equipment The feedback occurs when the collector is running External Remote Mounted Controls Remote mounted controls are required when the collector is reinforced the collector is being installed outdoors or if pa...

Page 13: ...es before performing service or maintenance work Compressed Air Installation Compressed Air Installation Turn compressed air supply OFF bleed and lock out lines before performing service or maintenance work A safety exhaust valve should be used to isolate the compressed air supply The safety exhaust valve should completely exhaust pressure in the collector manifolds when closed should be capable o...

Page 14: ...tts each Compressed Air Set compressed air supply at 90 psig The timer is factory set to pulse one valve every 10 seconds when pulsing is activated on the TG2 through TG8 and two valves on the TG12 Do not increase supply pressure above 100 psig Component damage can occur All electrical wiring and connections including electrical grounding should be made in accordance with the National Electric Cod...

Page 15: ... 115V H1 H2 H3 H4 X1 X2 stop start 1M 1M 1TGS fan motor OFF time ON time program pins program lug pressure switch timing logic power supply control logic 4FU 3A 105 to 135 V 50 60 Hz solenoid valves COM L1 L2 L3 Disconnect fuses low voltage blower starter and 1TGS switch are customer supplied Use wiring diagram provided with unit Wiring by others Wiring by factory L1 L2 2 1 ...

Page 16: ...e motor junction box Do not look into fan outlet to determine rotation View the fan rotation through the back of the motor Check that the exhaust plenum is free of tools or debris before checking blower fan rotation Stand clear of exhaust to avoid personal injury Do not interchange a power lead with the ground wire Severe personal injury and or property damage may result 3 All access panels should...

Page 17: ...ove debris before connecting to the collector s compressed air manifold Operational Checklist 1 Monitor the physical condition of the collector and repair or replace any damaged components Routine inspections will minimize downtime and maintain optimum system performance This is particularly important on continuous duty applications Maintenance Information 2 Periodically check the compressed air c...

Page 18: ...lter 9 Install new filter by angling the back of the filter toward the outside of the collector and push filter towards the outside against cradle surface Slide filter along the back wall of the cradle until the filter is fully inserted Avoid sliding gasket along any surfaces during installation 10 After all new filters are installed close filter cradles by operating the filter retention mechanism...

Page 19: ...Torit PowerCore TG 2 toTG 12 16 filter left side arm locking pin filter cradle right side arm cradle pin Step 3 Step 4 Steps 5 6 and 7 Steps 8 and 9 Filter Removal and Replacement ...

Page 20: ... necessary 17 Gallon Dust Bin A 17 gallon pail pack is standard with all models Four rigid clamps secure the bin to the hopper flange For dust removal 1 Unlatch the four clamps to lower the dust bin 2 Roll dust bin out from the collector 3 Dispose of dust 4 Reinstall the dust bin and reclamp to the collector Dust Disposal To avoid possible damage to the fan motor maintain a seal below the collecto...

Page 21: ...ing the airflow control damper Explosion Vent Personal injury death and or property damage can result from material discharge during venting The material discharged during the venting of an explosion must be safely directed outdoors away from areas occupied by personnel to reduce risk of personal injury and or property damage The risk of personal injury and or property damage can be minimized or a...

Page 22: ...ss water weight can cause the leg structure to collapse Consult with local authorities when installing fire control systems on dust collection equipment Sprinkler couplings are provided for the convenience of fire control system installers The fire control system installer shall make their own decisions on the appropriate location of fire control system components ...

Page 23: ...operly Check airflow in duct Adjust damper control until proper airflow is achieved and the blower motor s amp draw is within the manufacturer s rated amps Electrical circuit overload Check that the power supply circuit has sufficient power to run all equipment Clean air outlet discharging dust Filters not installed correctly See Filter Installation Filter damage dents in the end caps gasket damag...

Page 24: ... calibration Recalibrate as described in Delta P Maintenance Manual Delta P Controller ON but cleaning system does not start Pressure tubing disconnected ruptured or plugged Check tubing for kinks breaks contamination or loose connections High Pressure On or Low Pressure Off setpoint not adjusted for system conditions Adjust setpoints to current conditions Delta P Controller arrow keys do not work...

Page 25: ...ected Dust _________________________________________________________________________ Dust Properties Kst_______________Pmax______________MIE____________MEC_________________ Accessories___________________________________________________________________________ Other_________________________________________________________________________________ _____________________________________________________...

Page 26: ...23 Donaldson Company Inc Service Notes Date Service Performed Notes ...

Page 27: ... Products manufactured by a third party Third Party Product may constitute contain be contained in incorporated into attached to or packaged together with the goods Buyer agrees that a Third Party Products are excluded from Seller s warranty in this Section 7 and carry only the warranty extended by the original manufacturer and b Seller s liability in all cases is limited to goods of Seller s desi...

Page 28: ...otice Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application including the conditions under which the product is used Since these factors are uniquely within the user s knowledge and control it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the...