OPERATING INSTRUCTIONS
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7/124 - 10/104, 10/124 - 14/114, 14/84
Tampering/Malfunction events include, but are not limited to:
•
Disconnected tank level and/or quality sensor.
•
Blocked DEF line or dosing unit.
•
Disconnected DEF dosing unit.
•
Disconnected DEF pump.
•
Disconnected SCR Wiring Harness.
•
Disconnected NOx Sensor.
•
EGR Valve malfunction.
•
Disconnected coolant level sensor.
•
Any hardware or performance issues that will cause the NOx
emission exceeding a legislated threshold.
Remote DEF Refilling (optional)
For units that have optional remote DEF filling, the feature is functional
after connecting with an external DEF tank if the main power switch is
in the “ON” position.
The DEF can be refilled either by gravity feed from an elevated external
DEF tank, or by an external pump controlled by the on-board ECU. The
pump must be connected via TB101 signal terminals (NO / NC / GND)
and must meet the following specification:
•
Power supply: Maximum 15 A or appropriate relay must be added.
•
Flow rate: Maximum 34 l/min.
•
Maximum static pressure at closed outlet: 2 bar.
•
Pump must be equipped with a bypass valve.
If the DEF level drops below 20%, the solenoid valve behind the quick
coupling opens and switches on the contacts for the external pump.
The internal DEF tank is refilled from the external tank until the DEF
level reaches 80%.
DECOMMISSIONING
When the machine is to be permanently decommissioned or
dismantled, it is important to ensure that all hazard risks are either
eliminated or notified to the recipient of the machine. In particular:-
•
Do not destroy batteries or components containing asbestos
without containing the materials safely.
•
Do not dispose of any pressure vessel that is not clearly marked
with its relevant data plate information or rendered unusable by
drilling, cutting etc.
•
Do not allow lubricants or coolants to be released into land surfaces
or drains.
•
Do not dispose of a complete machine without documentation
relating to instructions for its use.
LONG TERM STORAGE RECOMMENDATIONS
(6 months or more)
Spare Airends
•
Long-term storage of airends should include filling the airend with
the standard compressor fluid, PRO-TEC, XHP605 or XHP405.
Upon installation of the airend, drain the storage oil from the airend
and proceed with the installation, assuring fresh oil is poured into
the intake prior to start up.
Portable Compressors
•
Airend – Remove the intake connection and pour the airend intake
full with Doosan compressor fluid PRO-TEC, XHP605 or XHP405.
Reconnect the intake connection.
•
Engine cooling system – Treat with rust inhibitor and drain. Check
with engine dealer for further recommendations.
•
Compressor Oil Filter/s- fill with Doosan compressor fluid PRO-
TEC, XHP605 or XHP405.
•
Seal all opening with waterproof tape
•
Place a desiccant in the exhaust pipes, engine and compressor air
intake pipes.
•
Loosen tension on belts, fan, airend, etc.
•
Block axles so tyres are off ground and do not support any weight.
•
Disconnect battery cables.
•
Drain fuel system.
SHORT TERM STORAGE
Machines that stand idle for extended periods of time greater than
30 days:
•
Start and operate the machine every 30 days. Operate long enough
to allow the engine and compressor to reach operating
temperature.
•
Open and close the service valve to exercise machine from full load
to idle RPM.
•
Drain fuel tank to remove any water.
•
Drain water from fuel water separator.
WARNING: The ultimate engine protection level will be activated
after several restarts with tampering uncorrected and may
require a Cummins technician to reset protection parameters to
allow engine restart.
NOTE: For fully automatic refilling functionality, the machine
has to run without any errors.
Summary of Contents for 10/104
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Page 11: ...ISO SYMBOLS 7 7 124 10 104 10 124 14 114 14 84 Replace any cracked protective shield ...
Page 83: ...MAINTENANCE 79 7 124 10 104 10 124 14 114 14 84 ...
Page 84: ...80 MAINTENANCE 7 124 10 104 10 124 14 114 14 84 ...
Page 92: ...88 MACHINE SYSTEMS 7 124 10 104 10 124 14 114 14 84 ...
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