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G60, G80, G100, G150, G200-SIIIA OM Manual
MAINTENANCE INFORMATION
WARNING
Any unauthorised modification or failure to maintain
this equipment may make it unsafe and out of factory
warranty.
WARNING
Before attempting any repair service, disconnect
engine battery cables and all leads to electrical
power requirements. Failure to do so can result in
severe personal injury, death or damage to the
equipment.
GENERAL
In addition to periodic inspections, many of the
components in this unit requires periodic servicing to
provide maximum output and performance. Servicing
may consist of pre-operation and post-operation
procedures to be performed by the operating or
maintenance personnel. The primary function of
preventive maintenance is to prevent failure and
consequently,
the
need
for
repair.
Preventive
maintenance is the easiest and the least expensive type
of maintenance. Maintaining your unit and keeping it
clean at all times will facilitate servicing.
SCHEDULED MAINTENANCE
The maintenance schedule is based on normal operation
of the unit. In the event unusual environmental operating
conditions exist, the schedule should be adjusted
accordingly.
Wiring Routing Clamps
Daily check for loose wire routing clamps. Clamps must
be secure and properly mounted. Also check wiring for
wear, deterioration and vibration abrasion.
Electrical Terminals
Earthing Circuit
Check daily for evidence of arcing around electrical
terminals.
Daily check that the earthing circuit is in accordance with
the Safety CE Directives, IEC 364-4-41 and the local
code requirements. As a minimum, the copper wire size
should be 10mm
2
from the earthing terminal, frame,
generator and engine block.
Hoses
Each month it is recommended that the intake hoses
from the air cleaner and all flexible hoses used for water
and fuel be inspected for the following:
1.
All rubber hose joints and the screw type hose clamps
must be tight and the hoses showing no signs of wear,
abrasion or deterioration.
2.
All flexible hoses must be free of wear, deterioration
and vibration abrasion. Routing clamps must be
secure and properly mounted.
Wiring Insulation
Daily check for loose, or frayed wiring insulation or
sleeving.
Fuel / Water Separator
Daily check for water in the fuel filter / water separator
unit. Some engines have a translucent bowl for visual
indication, and others have a drain valve below the
primary element.
Every six months or 500 hours, or less if fuel is of poor
quality or contaminated, replace the bowl elements(s).
Air Vents
Daily clean the air vents of any obstruction or debris.
Air Cleaner
Proper maintenance of the air cleaner provides maximum
protection against airborne dust. Squeeze the rubber
valve (pre-cleaner dirt dump) periodically to ensure that it
is not clogged.
To service the air cleaners, proceed as follows:
1.
Remove filter element.
2.
Inspect air cleaner housing for any condition that
might cause a leak and correct as necessary.
3.
Wipe inside of air cleaner housing with a clean, damp
cloth to remove any dirt accumulation. This will permit
better seal for gasket on filter element.
4.
Install element.
The air cleaner assembly (housing) should be inspected
every 3 months or 500 hours for any leakage paths.
Note: Make sure the inlet is free from obstruction.
Make sure the air cleaner mounting bolts and clamps are
tight and the air cleaner is mounted securely. Check the
air cleaner housing for dents or damage to the cleaner,
which can lead to a leak.
Summary of Contents for G06030001
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