Operating & Maintenance Manual
Noise Emission
24
Book: 46490694 (03-2010) Rev A
A. Compressed Air Leaks
Correct all compressed air leaks during the
first shutdown period after discovery. If
severe enough to cause serious noise
problems and efficiency loss, shut down
immediately and correct the leak(s).
B. Safety and Control Systems
Repair or replace all safety and control
systems or circuits as malfunction occurs. No
compressor should be operated with either
system bypassed, disabled, or
nonfunctional.
C. Acoustic Materials
In daily inspections, observe these materials.
Maintain all acoustic material as nearly as
possible in its original condition. Repair or
replace all sections that have: 1) sustained
damage, 2) have partially separated from
panels to which they were attached, 3) are
missing, or have otherwise deteriorated due
to severe operating or storage conditions.
D. Fasteners
All fasteners such as hinges, nuts, bolts,
clamps, screws, rivets, and latches should be
inspected for looseness after each 100 hours
of operation. They should be retightened,
repaired, or if missing, replaced immediately
to prevent subsequent damage and noise
emission increase.
E. Enclosure Panels
Enclosure panels should also be inspected at
100 hour operational intervals. All panels that
are warped, punctured, torn, or otherwise
deformed, such that their noise containment
function is reduced, should be repaired or
replaced before the next operation interval.
Doors, access panels, and hatch closures
especially, should be checked and adjusted
at this time to insure continuous seating
between gasket or acoustic material and the
mating frame.
F. Air Intake and Engine Exhaust
Engine and compressor air intake and
engine exhaust systems should be inspected
after each 100 hours of operation for loose,
damaged, or deteriorated components.
Repairs or replacements should be made
before the next period of use.
G. Cooling Systems
All components of the cooling system for
engine water and compressor oil should be
inspected every 250 hours of use. Any
discrepancies found should be corrected
before placing the unit back in operation.
Unrestricted airflow over the radiator and oil
cooler must be maintained at all times during
operation.
H. Isolation Mounts
Engine/airend isolation mounts should be
inspected after each 250 hours of operation.
Those mounts with cracks or splits in the
molded rubber, or with bent or broken bolts
due to operation or storage in severe
environments, all should be replaced with
equivalent parts.
I. Engine Operation
Inspect and maintain engine condition and
operation as recommended in the manuals
supplied by the engine manufacturer.
J. Fuels and Lubricants
Use only the types and grades of fuels and
lubricants recommended in the Ingersoll-
Rand Company and Engine Manufacturer’s
Operator and Maintenance Manuals.
Maintenance Schedule
Item
Area
Period
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Compressed Air Leaks
Safety and Control Systems
Acoustic Materials
Fasteners
Enclosure Panels
Air Intake & Engine Exhaust
Cooling Systems
Isolation Mounts
Engine Operation
Fuels & Lubricants
As Detected
As Detected
Daily
100 hours
100 hours
100 hours
250 hours
250 hours
See Operator’s Manual
See Operator’s Manual
Summary of Contents for P185WJD-D75
Page 2: ...2...
Page 5: ...Book 46490694 03 2010 Rev A 3 Foreword...
Page 8: ...Operating Maintenance Manual Foreword 6 Book 46490694 03 2010 Rev A...
Page 9: ...Book 46490694 03 2010 Rev A 7 DRAWBAR NOTICE...
Page 11: ...DRAWBAR NOTICE Operating Maintenance Manual Book 46490694 03 2010 Rev A 9...
Page 12: ...Operating Maintenance Manual DRAWBAR NOTICE 10 Book 46490694 03 2010 Rev A...
Page 13: ...Book 46490694 03 2010 Rev A 11 Safety...
Page 16: ...Operating Maintenance Manual Safety 14 Book 46490694 03 2010 Rev A...
Page 17: ...Safety Operating Maintenance Manual Book 46490694 03 2010 Rev A 15...
Page 18: ...Operating Maintenance Manual Safety 16 Book 46490694 03 2010 Rev A...
Page 20: ...Operating Maintenance Manual Safety 18 Book 46490694 03 2010 Rev A...
Page 22: ...Operating Maintenance Manual Safety 20 Book 46490694 03 2010 Rev A...
Page 23: ...Book 46490694 03 2010 Rev A 21 Noise Emission...
Page 28: ...Operating Maintenance Manual Noise Emission 26 Book 46490694 03 2010 Rev A...
Page 29: ...Book 46490694 03 2010 Rev A 27 GENERAL DATA...
Page 32: ...Operating Maintenance Manual GENERAL DATA 30 Book 46490694 03 2010 Rev A...
Page 33: ...Book 46490694 03 2010 Rev A 31 OPERATION...
Page 41: ...Book 46490694 03 2010 Rev A 39 MAINTENANCE...
Page 51: ...Book 46490694 03 2010 Rev A 49 LUBRICATION...
Page 53: ...Book 46490694 03 2010 Rev A 51 Troubleshooting...
Page 62: ...Operating Maintenance Manual Troubleshooting 60 Book 46490694 03 2010 Rev A...
Page 63: ...Revision History Rev Level EC Number Comments A B C D E SVC31192 Original Release...