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Problem

Solution

Levers pull off

1. Lever catch not engaging.

    Lock may not be centered

    or door is too thick.

2. Cylinder retainer not flush.

3. Non-standard sized cylinder.

4. Outside rose located improperly.

Unable to assemble

outside lever

1. Key orientation incorrect.

2. Outside rose located improperly.

Outside lever

removable without

using key

1. Tailpiece installed in wrong 

    orientation.

2. Wrong tailpiece. See tailpiece chart.

Latch won't retract

1. Incorrect retractor/latch engagement

    or alignment.

2. Poor door preparation or misaligment

    thru-bolts.

Key binds in lock

1. Lever catch not fully engaged.

2. Check for proper tailpiece.

    See tailpiece chart

Key cannot be removed

from cylinder

1. Wrong tailpiece aligment.

CL860, CL870, CL872, CL877 Functions Only

Lever retracts latch in

one direction, but not other

1. Incorrect installation of cylinder.

PAGE 4

TROUBLINGSHOOTING

NOTES:

Summary of Contents for CL853

Page 1: ...er line HOLLOW METAL DOORS Must have horizontal and vertical lock and latch case support provided by door manufacturer 1 If 2 1 8 hole exists use optional DORMA 76002026 Installation Tool to insure accurate locating and drilling of 5 16 Thru Bolt holes 2 For best results align and clamp the 76002026 tool to door before drilling INSTALL STRIKE 1 Align strike with latch 2 Trace strike outline on doo...

Page 2: ...inish 76001942 Chrome Finish PAGE 2 Wire Pin IC Lever Catch Figure 1 PREPARE LOCK 1 Remove inside lever Depress the lever catch with the wire pin through the small hole in the rose lever and pull lever off the tube 2 Depress lever catch again and remove the inside rose assembly INSTALL LOCK 1 Push lock through 2 1 8 hole from the outside so that retractor engages latch tail 2 Prongs must engage in...

Page 3: ...to lever until flush with base of lever CL873 Function 1 Insert screwdriver in key cam slot and turn fully clockwise without retracting latch Now turn counter clockwise 45 degrees Remove screwdriver 2 With cylinder in lever handle insert key and turn clockwise 45 degrees Slide lever on tube with tailpiece aligned properly 3 Slightly wiggle and push until lever engages the lever catch and connector...

Page 4: ...ing key 1 Tailpiece installed in wrong orientation 2 Wrong tailpiece See tailpiece chart Latch won t retract 1 Incorrect retractor latch engagement or alignment 2 Poor door preparation or misaligment thru bolts Key binds in lock 1 Lever catch not fully engaged 2 Check for proper tailpiece See tailpiece chart Key cannot be removed from cylinder 1 Wrong tailpiece aligment CL860 CL870 CL872 CL877 Fun...

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