2
Crane 4000LE
07-2022
RL6002-003
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Table of Contents
Table of contents
1 General
information
4
2 Product
description
5
2.1 Crane 4000LE series
5
2.2 Available
options
5
2.5 Revolving door assembly components
overview, 4 wing door
6
2.6 In-ground Motion Assist 360 assembly and
Remote control enclosure
7
2.7 Motion
Assist
function
module
7
2.8 Steel shaft assembly, Job ID tag
8
2.9 Motion Assist 360 extension cables to
remote enclosure
8
3 Safety
information
9
3.1 Safety
Warnings
9
4 Operator
components
10
4.1 Emergency Stop pushbutton
10
4.1.1 Triggering an Emergency Stop
10
4.1.2 Start up after an Emergency Stop
10
4.2 Mode switch
11
4.3 Fault
LED
12
4.4 Service panel (option)
12
4.5 Wave to Open plate (option)
13
4.6 Operator component locations
14
5 Technical
information
15
5.1 4000LE series model comparison
15
5.2 Motion Assist 360 technical information
16
6
Motion Assist 360 remote enclosure
17
6.1 Remote enclosure assembly RK6007
hardware 17
6.3 Install Motion Assist 360 power supply on
mounting bracket
18
6.4 Install Motion Assist 360 control unit on
mounting bracket
19
6.5 Install Motion Assist 360 "S" function
module 19
6.6 Install Motion Assist 360 power supply
assembly into enclosure
20
6.7 Install Motion Assist control unit assembly
into enclosure
21
6.8 Install cables from Motion Assist 360 power
supply to control unit
22
6.9 Install enclosure at selected location and
connect conduits
23
6.10 Connect 115 Vac and earth ground cable
from remote enclosure to customer
115 Vac distribution panel
24
6.11 Connect earth ground cable from remote
enclosure to in-ground
container 25
6.12 Connect Motion Assist 360 extension
cables to Motion Assist 360 drive cables
26
6.13 Connect
Motion
Assist
360 drive extension
cables to Motion Assist 360 control unit in
remote enclosure
27
7
Wiring interfaces to Motion Assist 360
remote enclosure
28
7.1 Operator
interface
wiring
28
7.2 Motion Assist 360 remote enclosure wiring
29
8
Motion Assist 360 control unit terminal
interface 30
8.1 Motion Assist 360 control unit terminals
30
9
Motion Assist 360 control unit –
installation and wiring
34
9.1 Motion Assist 360 control unit connectors
for component wiring
34
9.2 Motion Assist 360 control unit connectors
35
9.3 Emergency stop pushbutton installation
and wiring
36
9.4 Mode switch installation and wiring
37
9.5 Wave to Open plate (option) installation
and wiring
38
9.6 Night bank (option) installation and wiring
39
9.7 Fault LED installation and wiring
39
9.8 Service panel (option) installation and
wiring 40
10
Control unit keypad and display
41
10.1 Motion Assist 360 control unit keypad and
display
41
10.2 Control unit firmware version and updates
41
10.3 Restore
factory
settings
42
10.4 Acknowledging
errors
42
10.5 Accessing and changing parameters
42
11
Parameters, special functions, diagnostics
43
11.1 Basic parameters F, d, and dE
43
11.2 Driving
parameters
43
11.3 Special
functions
44
11.4 Diagnostics
44
12 First
commissioning
45
12.1 Before
commissioning
45
12.2 Safety during commissioning
45
12.3 Learning cycle safety and information
46
12.4 Motion Assist 360 power up
47
12.5 Set basic parameter F, door type
48
12.6 Set basic parameter d, door diameter
49
12.7 Set basic parameter dE, door rotation
50
12.8 Perform learning cycle
51
12.9 Verify driving parameters according to
ANSI/BHMA A156.27
51
13
Perform learning cycle -
door systems already commissioned
52
13.1 Learning cycle safety and information
52
13.2 Perform learning cycle
53