Dormakaba ED50LE, Installation Instructions Manual

Page 1: ...ED50LE Low energy swing door operator Installation Instructions DL4616 002 09 2021 EN ...

Page 2: ... jamb or wall 24 8 5 Connect customer 115 Vac to mounting plate terminal block 25 8 6 Route accessory wiring to mounting plate 25 8 7 Remove protective film strips from operator 26 8 8 Install ED50LE operator onto mounting plate 26 Table of contents 9 Push arm installation 27 9 1 Push arm installation templates 27 9 2 Push arm installation 27 10 Pull arm installation 30 10 1 Pull arm installation ...

Page 3: ...nd Troubleshooting Reference ED50LE ED100LE Setup and Troubleshooting Manual DL4617 001 1 1 3 dormakaba us website Manuals are available for review download and printing on the dormakaba us website 1 1 4 Dimensions Unless otherwise specified all dimensions are given in both inches and mm 1 1 5 Building codes and standards ED50LE installation observe applicable national and local building codes 1 1...

Page 4: ...kaba ED50LE operator Fine cover Installation Instructions Chapter 1 Fig 1 2 1 LH push Fig 1 2 2 LH pull 1 2 Single door configuration examples Fig 1 3 1 Push 1 3 Double door configuration examples Fig 1 3 2 Pull Fig 1 3 3 Double egress ...

Page 5: ...pact 4 Inspectthefloorarea It shouldbecleanwithno loosepartsthatmightcause usertotriporfall Keep trafficpathclear 5 Inspect door s overall condition Theappropriate signageshouldbepresent andthe hardware should be in good condition 6 Havedoorinspectedbyan AAADMcertifiedinspector at least annually AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND...

Page 6: ...FC logo template instructions 1 10 HC3494 010 ED100 ED250 cable tie 2 11 HP4613 001 ED FC logo placement template 1 12 HL4613 001 ED FC logo template instructions not shown 1 1 13 HD4613 020 Logo plate dormakaba ED swing 1 1 14 HK3491 001 Backplate connect kit 1 2 15 DL4613 001 ED FC logo template instructions 1 1 16 HP4613 001 ED FC logo placement template 1 1 17 HS3487 010 ED between support ass...

Page 7: ...rator Fine cover Installation Instructions Chapter 2 Fig 2 2 1 Fine cover kits HK3401 05X Fine cover professional single HK3401 07X Fine cover professional pair 3 1 8 11 HK3401 01X Fine cover kit basic 7 6 1 4 22 18 14 16 13 16 13 22 21 4 5 14 6 17 2 ...

Page 8: ...r 3 Alpha 1174C 4 conductor 22 AWG cable 73 long 1 2 3 10 Fig 2 3 6 Backplate connect kit HK3491 001 Fig 2 3 1 End cap sets 3 1 3 2 3 1 End cap set silver HC3466 01A 3 2 End cap set black HC3466 01C 4 1 Spindle cap set silver HC3466 02A 4 2 Spindle cap set black HC3466 02B Fig 2 3 7 Spindle cap sets Fig 2 3 2 Cover bracket 7 Cover bracket HC3481 010 8 dormakaba logo plate HD4613 020 15 Wire retain...

Page 9: ... 1 9 2 2 5 Arm screw kits Fig 2 4 2 Deep pull arm kit HK4709 12X 1 Deep pull arm DC4678 02X 3 Screw kit HK2719 020 1 3 3 2 Key switch panel RJ45 HX4604 21C 3 Key switch panel HX4604 11C Fig 2 6 1 Key switch panels 2 2 6 Optional key switch panels 9 1 10 24 x 1 1 2 barrel nut DF2718 01Z 9 2 10 24 x 1 2 PPHMS DF3278 01Z 10 1 10 24 x 1 1 2 barrel nut DF2718 01Z 10 2 10 24 x 1 1 4 FHSCS DF2717 01Z Com...

Page 10: ...01 3 Rubber bumper DC4633 003 4 Shoulder screw DC4633 004 5 1 1 4 x 1 1 4 Phillips FHS black oxide SS 5 2 No 14 x 1 1 4 Phillips FHS for sheet metal zinc plated steel Fig 2 8 2 Mounting screw kit HC4633 005 2 3 4 5 1 5 2 2 7 ED50LE axle extension kits Fig 2 7 1 20 mm HC4679 001 Fig 2 7 2 30 mm HC4679 002 Fig 2 7 3 60 mm HC4679 003 1 M8 x 1 25 x 40 SHCS 2 M8 x 1 25 x 50 SHCS 3 M8 x 1 25 x 80 SHCS 1...

Page 11: ...perator weight 21 8 lb 9 9 kg Power supply for accessories External power supply required Maximum door opening angle 95 to 110 depending on installation type 3 1 3 Inputs Wire size Connector plug screw size 14 AWG 1 16 Activation inputs X4 Interior exterior N O contact Safety sensors X5 Swing approach sides Night bank intercom system X10 57 57a 8 24 Vdc Vac 5 Night bank key switch X1 35 3 d2 param...

Page 12: ...ad 2 digit display Slot for upgrade cards Extension of functional range Firmware update Firmware update TMP temperature management program Overload protection IDC initial drive control Driving phase optimization Cycle counter CC parameter 0 to 1 000 000 Power assist function hA hF hS parameters Drive support for manual opening of door Push go function PG parameter Auto opening of door at 4 open TI...

Page 13: ...or has been commissioned and learning cycle performed Setup and Troubleshooting Manual 4 ED50LE terminal board interfaces 97 98 99 30 31 32 34 33 3 3 35 1 3 6 1 4 4a 3 B A 1 57 57a 1 42 3 1 41 3 1 15 17 3 1 11 13 3 43 3 64 63 62 1G 3 24 V Signal input 0 V Partial Open Permanent Open Exit Only Automatic Off N C COM Test output X5 X4 X3 X6 X9 X1 X7 24 V X8 0 V X10 8 24 AC DC 5 Wet DCW bus Activation...

Page 14: ...ush Pull used to initiate door operation 1 PUSH TO OPERATE PULL TO OPERATE decals When push pull is used to initiate operation of door operator doors shall be provided with the message PUSH TO OPERATE on push side of door and PULL TO OPERATE on pull side of door DD0758 010 DD0762 010 DD0762 020 CAUTION DOOR AUTOMATIC DD0586 010 DD0586 010 1 Activate Switch to Operate DD0758 010 DD0758 010 ACTIVATE...

Page 15: ...dition to those in the Owner s Manual should be made each day and after any loss of electrical power Fig 5 3 1 Safety information label DD1269 040 5 3 Safety label low energy swing doors 5 3 1 Low energy swinging door safety information label Fig 5 3 1 This AAADM label outlines safety checks that should be performed daily on low energy swinging door controlled by an ED50LE operator 5 3 2 Safety in...

Page 16: ...ue wrench 3 to 50 ft lb min 6 1 Metric hex key sockets 7 Open end wrench 13 mm 8 Screwdriver flat blade M2 1 16 to 3 32 Fastener size ft lb M5 3 7 M6 7 M8 17 M10 34 M12 58 6 2 Standard tightening torque 6 2 1 Standard tightening torque Fastener Drill bit size 10 wood screw Hardwood 9 64 Softwood 1 8 12 wood screw Hardwood 5 32 Softwood 9 64 14 wood screw Hardwood 11 64 Softwood 5 32 1 4 20 metal s...

Page 17: ... 45 4 3 4 120 4 3 4 120 4 3 4 120 3 3 4 95 7 11 16 195 Ø 1 4 6 6 2 1 2 63 17 3 4 451 1 1 4 31 1 8 3 When CPD lever is used about 1 3 16 30 must be deducted from the actual reveal depth when the parameter is set 7 ED50LE operator installation templates 7 1 ED50LE installation templates Axle extension ED50LE A B C D Inches mm Inches mm Inches mm Inches mm Standard 11 16 18 2 51 11 32 9 1 21 32 42 3 ...

Page 18: ...2 1 2 63 4 3 4 120 4 3 4 120 4 3 4 120 3 3 4 95 1 3 4 45 Ø 1 4 6 6 17 3 4 451 1 8 3 1 3 4 44 When CPD lever is used about 1 3 16 30 must be deducted from the actual reveal depth when the parameter is set Reveal depth maximum 2 3 8 60 7 11 16 195 Axle extension ED50LE A B C D Inches mm Inches mm Inches mm Inches mm Standard 1 7 32 31 2 7 16 62 7 8 22 2 3 32 53 3 4 20 2 51 3 7 32 82 1 21 32 42 2 7 8...

Page 19: ...5 7 8 150 4 3 16 106 1 3 4 45 1 1 4 32 3 15 16 100 9 5 8 245 Ø 1 4 6 6 1 5 16 33 1 31 32 50 4 3 4 120 4 3 4 120 4 3 4 120 3 3 4 95 1 3 4 45 2 1 2 63 J8 0 8 0 225 J12 0 12 0 500 Axle extension ED50LE A B C D Inches mm Inches mm Inches mm Inches mm Standard 11 16 18 2 51 11 32 9 1 21 32 42 3 4 20 1 1 2 38 2 13 16 71 1 1 8 29 2 7 16 62 1 3 16 30 1 7 8 48 3 3 16 81 1 13 32 39 2 13 16 72 2 3 8 60 3 1 1...

Page 20: ... TIPS AND RECOMMENDATIONS Knowing act device wiring should be planned for prior to operator installation 8 1 3 ED50LE mounting plate installation preparation CAUTION Using applicable ED50LE installation template Chapter 7 holes for mounting plate fasteners must be located and drilled into door frame wall or substructure prior to mounting plate installation CAUTION Mounting plate installation must ...

Page 21: ...dle TIPS AND RECOMMENDATIONS Insure all eight fasteners are free of the mounting plate 2 Remove operator from mounting plate TIPS AND RECOMMENDATIONS Guide pin resistance may require screwdriver to start operator removal from end of mounting plate Fig 8 2 3 Fig 8 2 1 115 Vac plug removal Fig 8 2 3 Mounting plate removal Fig 8 2 4 5mmT handle hexkey 5 Guide pin 5 115 Vac plug 6 115 Vac socket 5 6 5...

Page 22: ... 2 Power cord wiring kit PC Fig 8 3 4 Eliminates need for hard wiring Permits ED50LE to plug directly into 115 Vac receptacle Power cord length 15 from end of conduit box to center of plug CAUTION Insure PC installation conforms to local and national electrical codes 1 115 VAC terminal block 2 Ground terminal 3 Mains terminal torque and wire label 5 M3 5 screw 6 115 Vac plug to operator L 115 Vac ...

Page 23: ...te 3 Thread M3 Phillips head screw into conduit box mounting hole and tighten screw CAUTION Terminal block M3 screw torque Tighten M3 screw to a torque of 5 7 in lb Insure screw is threaded into conduit box mounting hole 4 Mounting plate assembly is ready for installation Fig 8 3 5 115 Vac terminal block mounting Fig 8 3 6 Conduit box installed on mounting plate 1 115 VAC terminal block 2 Ground t...

Page 24: ...asteners based on door frame and wall material Use fasteners provided with ED50LE Fig 8 4 3 Use appropriate wall anchors if required 3 Fasten mounting plate to door frame and or wall 8 4 2 Mounting plate installation checks NOTICE Installation checks Check level Check spindle to hinge centerline distance Check alignment 8 4 3 Install third guide pin 1 Install third guide pin Fig 8 4 1 8 4 4 in mou...

Page 25: ...rminal block side of mounting plate TIPS AND RECOMMENDATIONS Accessory wiring will terminate at ED50LE terminal board Chapter 4 8 6 Route accessory wiring to mounting plate Fig 8 5 3 PC power cord conduit box installation 8 5 1 Connect customer 115 Vac wiring WARNING Work on electrical equipment and 115 Vac wiring installation must be only be performed by qualified personnel WARNING Insure disconn...

Page 26: ... eight captive M6 SHCS 7 into their mounting plate holes using 5 mm hex T handle 3 Tighten the eight M6 SHCS 8 8 2 Insert 115 Vac plug into socket 1 Insert 115 Vac plug from mounting plate 115 Vac terminal block into socket Fig 8 8 2 8 8 3 Full width cover option CAUTION Program switch wiring Reference Appendix A for program switch wiring terminal connections 5 Accessorywiring terminal connectors ...

Page 27: ...Splined drive arm 2 Socket 4 Adjustment arm 11 1 4 285 5 Adjustment arm tube 12 1 4 311 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 11 Shoe screw cover 12 M8 x ___ SHCS 13 Cap 9 1 Push arm installation templates 4 5 7 6 8 11 1 12 2 13 NOTICE Double door push arm installation Repeat steps in Chapter 9 for each push arm installation 1 Standard push arm 8 75 reveal DC4677 01X 3 Screw ki...

Page 28: ...ten CAUTION Use torque wrench with hex key socket to tighten SHCS to 17 ft lb 23 Nm 9 2 3 Drill two holes in door for adjustment arm shoe Installation templates Chapter 7 document location of shoe on door 1 Drill two holes in door for adjustment arm shoe Fastener type based on door material TIPS AND RECOMMENDATIONS Reference Chapter 2 for arm fasteners 9 2 4 Secure adjustment arm assembly to door ...

Page 29: ...6 x 10 mm flanged button head screws CAUTION Recheck that adjustment arm is at 90 angle to door 9 2 5 Install shoe fastener covers 1 Install two shoe fastener covers 1 Drive Arm 2 Socket 4 Adjustment arm 11 1 4 285 5 Adjustment arm tube 12 1 4 311 6 Shoe 7 M6 x 10 mm flanged button head screw 90 angle 1 5 10 1 8 5 10 4 9 6 7 2 Fig 9 2 7 Arm assemblies attached to door and ED50LE 8 Ball head 9 Adju...

Page 30: ...e shoe 10 Pivot pin 11 Retaining ring 12 Bumper 13 M8 x 1 25 x 40 SHCS 14 Wood screws 15 Machine screws 16 Bumper stop 17 M5 x 13 FHMS cross recessed Fig 10 2 1 Arm with CPD lever and track assembly LH 1 Drive arm 2 CPD 3 Track Fig 10 2 2 Arm with CPD lever and track assembly RH 1 2 3 3 1 4 2 3 3 1 5 5 1 6 7 8 9 10 11 12 13 14 16 17 NOTICE Reference Chapter 7 Installation templates 1 2 3 1 2 3 NOT...

Page 31: ... piece to end of track with M5 x 15 screw 3 1 Use No 2 Phillips do not over tighten Fig 10 4 1 RH track assembly 1 Track 3 Fixing piece 9 Slide shoe 12 Bumper Fig 10 4 2 LH track assembly 1 Track 3 Fixing piece 9 Slide shoe 12 Bumper 16 Bumper stop 17 M5 x 13 FHMS cross recessed 1 9 12 3 3 1 2 2 16 17 3 3 12 9 1 2 2 16 17 16 Bumper stop 17 M5 x 13 FHMS cross recessed 10 5 Assemble slide shoe Fig 1...

Page 32: ...r push 1 Secure CPD lever to arm with M6 x 10 SHCS Fig 10 6 5 Arm assembly LH pull Fig 10 6 4 Arm assembly RH pull 6 CPD lever 6 1 M6 x 10 SHCS 7 Slotted spring pin 16 Arm 7 6 1 M6 x 10 SHCS 7 Slotted spring pin Fig 10 6 1 Slotted spring pin Fig 10 6 3 CPD lever and slotted spring pins 6 CPD lever 7 Slotted spring pin 7 6 6 CPD lever 6 1 M6 x 10 SHCS 7 Slotted spring pin 16 Arm Fig 10 6 2 M6 x 10 ...

Page 33: ...tension 2 Turn the spring preload back to zero rotations fully CCW 3 Push the drive arm onto spindle at an angle of approximately 12 to the ED50LE operator Fig 10 7 1 4 Rotate drive arm spindle approximately 10 in the door s opening direction Fig 10 7 2 5 Remove the drive arm from spindle Fig 10 7 3 6 Position drive arm with axle extension one tooth in door s closing direction Fig 10 7 4 7 Push th...

Page 34: ...and of door Para 10 4 2 With fixing piece removed from track on opposite end from bumper slide track assembly onto shoe Fig 10 8 3 3 Install second fixing piece onto track 10 8 4 Secure track assembly to door 1 Attach track fixing pieces to door using selected fasteners Insure track is level as fasteners are tightened 10 8 5 Install end caps and spindle caps 1 Install two end caps on track and spi...

Page 35: ...spring tension Counterclockwise decreases spring tension CAUTION A minimum of ten spring tension revolutions are required to operate system 11 1 4 Check door closing force 1 Para 11 1 1 lists approximate spring tension settings 2 Use pressure gauge to check door closing force at 2 and adjust tension setting if necessary TIPS AND RECOMMENDATIONS Reference Chapter 12 ANSI BHMA standards for door clo...

Page 36: ... 30s 4 3 Timedelay Whenpoweredopen thedoorshallremain openatthefullyopenedpositionfornotless than5seconds Exception whenpush pullactivationisused thedoorshallremainatthefullyopened positionfornotlessthan3seconds hS Supportformanualmodein doorclosedposition 4 5 hA Adjustment dooractivation angle hF Powerassistfunction Fo Static force in opening direction Staticforceondoorclosing edgeinopeningdirect...

Page 37: ...1s Ifdooropensmorethan90 itshallcontinueatthesamerateasbackcheckspeed Backcheckoccurringatapointbetweenpositionsshalluselowestsetting 12 1 4 Other door weights and widths Closing time T D W 188 D Width of door in inches W Weight of door in pounds T Closing time to latch check in seconds SI metric units Closing time T D W 2260 D Width of door in mm W Weight of door in kg T Closing time to latch che...

Page 38: ...y Swinging Doors 1 Activatethedoor Door shouldopenat a slow smooth pace 4 or more seconds andstopwithout impact 2 Doormustremainfullyopen foraminimumof5seconds beforebeginningtoclose 3 Doorshouldcloseataslow smooth pace 4 or more seconds andstopwithout impact 4 Inspectthefloorarea It shouldbecleanwithno loosepartsthatmightcause usertotriporfall Keep trafficpathclear 5 Inspect door s overall condit...

Page 39: ... arm M8 SHCS torque 1 Set program switch to CLOSE 2 Remove cap over M8 SHCS 3 Check torque 4 Replace cap CAUTION Using torque wrench with 6 mm hex key socket check M8 SHCS torque 17 ft lb 23 Nm 15 2 2 Check pivot pin M8 socket head torque 1 Check torque CAUTION Use torque wrench with hex key socket M8 screw torque 5 9 7 4 ft lb 8 10 Nm Fig 15 2 3 Pivot pin M8 socket head 3 Pivot pin M8 socket head...

Page 40: ...ION Air gap setting between brake and brake disc 0 1 mm to 0 3 mm 0 004 to 0 012 1 Using 2 5 mm hex key loosen three M3 x 3 set screws securing brake disc to motor shaft 2 Insert feeler gauge air gap setting for sizing between brake disc and brake 3 Move brake disc against shim s 4 Screw M3 x 3 set screws against motor shaft but do not tighten 5 Remove feeler gauge 6 Tighten M3 x 3 set screws CAUT...

Page 41: ...sc assembly removed from brake 2 5 1 1 Brake assembly 2 Brake disc assembly 5 Motor shaft 1 2 6 6 Fig 15 3 5 M3 x 5 SHCS 1 Brake assembly 2 Brake disc assembly 6 M3 x 5 SHCS 15 3 2 Torque setting of M3 x 5 SHCS 5 3 in lb 0 9 in lb 0 6 Nm 0 1 Nm 2 6 6 1 1 Brake assembly 2 Brake disc assembly 6 M3 x 5 SHCS Fig 15 3 8 Brake coil wiring 43 3 64 63 62 1G 3 1G Red 3 Blk ...

Page 42: ...on to door frame or wall A 1 3 Mounting plate installation checks CAUTION Check level Check spindle to hinge centerline distance Check alignment Fig A 1 2 Mounting plate 1 ED50LE mounting plate Fig A 1 3 Mounting plate extension Fig A 1 4 Mounting plate extension installation 1 1 2 1 ED50LE mounting plate 2 Mounting plate extension 2 2 Mounting plate extension HC3614 010 Fig A1 1 Fine cover kit pr...

Page 43: ...bracket 1 Insert cover bracket collar into mounting plate groove at an angle Fig A1 5 A1 5 Install Mode switch PCB into cover bracket 1 Install Mode switch PCB into cover bracket 2 Mode switch PCB HX3482 010 4 Full cover bracket HC3481 010 Fig A1 7 Mode switch PCB assembly 2 2 Mode switch PCB HX3482 010 1 4 Fig A1 8 Cover bracket with Mode switch assembly 2 Rotate cover bracket parallel to mountin...

Page 44: ...sing wire retainers 3 Terminate cable wires at terminal strip X1 as shown in Fig A1 10 Fig A1 9 Mode switch wiring 4 4 pin plug and 4 conductor cable assembly part of HX3482 010 1 Black Red White Green 4 cond 22 AWG 4 Fig A1 10 Mode switch wiring at ED50LE terminal board 30 31 32 34 33 3 35 3 30 31 32 34 33 3 35 3 Black Red White Green 4 Cond 22 AWG A 1 7 Install Service Call label 1 Install Servi...

Page 45: ... 3 6 Mounting plate FC extension HC3468 010 Fig A 2 3 Pair mounting plate hole for M6 fastener 2 5 mm tap drill 6 5 5 Mounting plate ED100 operator A 2 1 Professional cover kit HK3401 07X installation instructions pair 2 Fine cover pair HC3459 03X 3 End cap set HC3466 01X 4 End cap set HC3466 02X 5 Backplate ED operator FC Ext HC3468 010 7 Mounting extr connector HC3491 010 9 dormakaba logoplate H...

Page 46: ...each operator 3 Place cover over end caps and ED operator 4 Adjust mounting plates as necessary for cover fit over end caps 5 Remove end caps and operators 6 Tighten mounting plate connector fasteners A 2 4 Mounting plate installation 1 Reference Para 8 4 A 2 5 Install program switch 1 Once header is installed single program switch must be installed in fine cover end cap opposite the power switch ...

Page 47: ...am Reference Para ___ for RJ45 cable connection RED WHT BLK GRN B L K ORG 57 57a X10 X8 X4 X5 X6 15 17 11 3 1 13 3 1 42 3 3 1 1 41 35 33 32 3 30 3 34 31 1 6 3 1 4 4a 99 98 97 3 B A 1 3 43 64 63 62 1G 3 X9 X1 X7 X3 24 0V 0V 24 Swing side 0V 0V Test Signal Approach side Signal Test 24 0V Feedback contact 0V 0V Door status 35 33 32 3 30 3 34 31 X1 0V 0V Off Automatic Exit Only Permanent Open WHT GRN ...

Page 48: ...5 X6 15 17 11 3 1 13 3 1 42 3 3 1 1 41 35 33 32 3 30 3 34 31 1 6 3 1 4 4a 99 98 97 3 B A 1 3 43 64 63 62 1G 3 X9 X1 X7 X3 24 0V 0V 24 Swing side 0V 0V Test Signal Approach side Signal Test 24 0V Feedback contact 0V 0V Door status 35 33 32 3 30 3 34 31 X1 0V 0V Off Automatic Exit Only Permanent Open WHT GRN RED BLK 22 AWG stranded 7 x 30 Length 80 inches AUTO CLOSE OPEN Fig B2 1 2 Key switch panel ...

Page 49: ... switches diagram Fig C1 1 1 ACTIVATE SWITCH TO OPERATE decal DD0758 010 1 Activate Switch to Operate DD0758 010 DD0758 010 ACTIVATE SWITCH TO OPERATE DD0758 010 1 Fig C1 2 1 ED operator terminal board activation inputs C1 2 Knowing act switch wiring diagram Fig C1 2 2 Knowing act device wiring 1 42 3 1 41 3 0V Signal 24V 0V Signal 24V Interior Exterior Knowing act switch interior Knowing act swit...

Page 50: ...www dormakaba us dormakaba USA Inc 1 Dorma Drive Drawer AC Reamstown PA 17567 USA T 717 336 3881 F 717 336 2106 ...