Dormakaba Saflok RT, Installation Instructions Manual

Page 1: ...Saflok RT RT Plus Installation instructions PK3720 T 2019 04 EN ...

Page 2: ... ESM Storeroom B Cylindrical Models B 1 Installing Cylindrical Models B 1 Install the Strike B 2 Install the Latch B 3 Install the Cylindrical Unit B 4 Inside Trim Assembly B 5 Install Outside Housing Trim Assembly C Escape Return Model 79N C 1 ASM ESM ADB Inside trim assembly for 79N C 2 Installation of extension spring on inside trim assembly Installation Guide Lexicon Note This installation Gui...

Page 3: ...ns the term ASM refers to American Standard Mortise and ESM refers to European Slim Mortise and ADB refers to Autodeadbolt Mortise Technical Assistance For technical assistance call 1 800 999 6213 CAUTION WARNING IMPORTANT Carefully inspect windows doorframe door etc to ensure that the recommended procedures will not cause damage dormakaba standard warranty does not cover damages caused by install...

Page 4: ...ies D Mortise ASM only shipped assembled with face plate P and 2 x 8 32 x 1 4 screws D12 or Parts for cylindrical models see illustrations in appendix B cylindrical latch see Section B 2 cylindrical unit assembled with one pair of screws 3 spacers four 4 other pairs of screws three 3 spacers in hardware bag additional extension spring storeroom function locking screw and nut E Inside trim assembly...

Page 5: ...see appendix B door thickness table Tools Required Safety glasses 1 2 13mm chisel 1 8 3mm drill bit 1 4 6 5mm drill bit ESM only 1 2 13mm drill bit 3 4 22mm drill bit or hole saw 1 25 4mm drill bit or hole saw Drill Awl or center punch 2 1 8 54mm hole saw Cylindrical Only Hammer Rubber mallet Small flat screwdriver Torx screwdriver T 15 760 Series Phillips screwdriver 2 Fine steel file Mortising m...

Page 6: ... RT RT Plus Installation Guide PK3720_T 04 19 Notes American Standard Mortise illustrated A C H B U V W X N F D D12 S S G J J L P I E K B1 D1 C1 A1 E1 2 2 ASM ESM For Cylindrical see Appendix B 2 Exploded Views ...

Page 7: ...dels includes the parts E3 E4 E5 E17 shown assembled at the factory For ASM Office and ASM ESM Store room models only some of the parts E are used See instructions in Appendix A Parts E3 E4 E5 E17 also available separately kit 062 510484 K to convert the standard lock to Autodeadbolt ASM ASM Office or ASM ESM Storeroom functions Fully assembled view E E5 E17 E3 E4 ...

Page 8: ...rrect handing for the door continue with step 3 2 CAUTION WARNING IMPORTANT Refer to Appendix A 1 to change the handing of a field re versible mortise For LH left hand and RHR right hand reverse For RH right hand and LHR left hand reverse ASM For LH left hand and RHR right hand reverse For RH right hand and LHR left hand reverse ESM Door Handing Top View Right Hand RH Left Hand LH Right Hand Rever...

Page 9: ... length to engage the structural stud behind the frame Use only the strike and dust box supplied Use of non ap proved parts may void the warranty 3 Installation of Standard ASM or ESM Models for cylindrical see Appendix B 3 2 Install the Strike 1 Align the paper template on the door frame at the desired handle height and along the vertical center line of the mortise CL which is also the center lin...

Page 10: ...nd mark the lock holes on that side of the door Repeat on the side with the lower beveled edge using the dashed line marked L Remove the template 4 Prepare the cut outs for the mortise in the edge of the door using a mortising machine router and chisel for di mensions refer to template Ensure clearance is provided for moving latch parts as indi cated on the template RH LHR ASM shown LH RHR 5 Drill...

Page 11: ...see Appendix B For models 79R 79Z 79Y 79Q slide the 2 spindles F G onto the hub of the mortise but leave a gap between the door and the back of the lock Connect the ajar cable from the housing U to the ajar switch cable of the mortise V Push the lock to the face of the door ensuring that the cable connection U to V remains in the door hole and that the cable for the outside housing antenna X protr...

Page 12: ...WARNING IMPORTANT Ensure no cables are pinched on assembly Fasten to the outside housing using the three 1 8 hex drive mounting screws I Install the screws without tightening Verify the inside lever and thumbturn operates smoothly If not move the inside and outside housings slightly Then tight en the screws S G F X W T I I I S 8 Assemble the lever on the outside housing in the horizon tal rest pos...

Page 13: ... scewdriver less that 1 8 A1 Outside Lever handle B1 Outside housing C1 Cylinder plug D1 Cylinder E1 Cap F1 Inside drive hub G1 Nylon washer H1 Spring washer I1 Drive tube J1 Lever catch K1 Override shaft O1 Set screw cylinder plug Diagram of lock Facing view of drive tube E Back Front B1 A1 I1 F1 H1 J1 E1 D1 C1 O1 I1 K1 J1 G1 J1 L1 for recodable cylinder key 1 should be used as L1 See section 11 ...

Page 14: ... drive tube diameter J1 K1 I1 N1 G1 L1 D1 Fig 2 lever catch J1 Push lever catch J1 in Upon unpacking the lock housing with mechanical override should look like the diagram below with N1 The small indents on the cross of the override shaft in line horizontally G1 The nylon washer and the spring washer on the drive tube I1 J1 The lever catch in the out position D1 Cylinder Fig 1 J1 K1 Override Shaft...

Page 15: ... Troubleshooting If you have assembled the lever and housing with the key L1 in the wrong position the key L1 will get stuck To remove the key L1 turn it so that it is in the vertical po sition and insert a small flat screwdriver M1 see page 17 into the hole under the lever handle to push Lever Catch J1 in Fig 2 Remove lever remove key If it is still stuck turn the key 90º clockwise to the horizon...

Page 16: ... counter clockwise to complete this step the spring washer H1 see page 12 may be too tense Hit the lever carefully with a rubber mallet to loosen the spring washer H1 you may want to cover the lever handle A1 with a cloth or other material to protect the finish of the metal 9 Remove the key L1 The lock will look as shown in Fig 10 right handed lock left handed lock Fig 10 Gently check the rotation...

Page 17: ... A1 slowly It should return freely to its horizontal position Fig 13 Fig 13 A1 Cylinder J 16 If the handle A1 doesn t easily return to its original po sition the spring washer H1 page 12 is probably too tight Use a rubber mallet to hit the lever A1 carefully against the housing to reduce the tension of the spring 4 Installation of Mechanical Override Model washer H1 until the handle A1 moves freel...

Page 18: ... 17 E1 Hole below cylinder Bottom snap First Top snap Second Push Third A1 Groove facing down 24 To remove the cap E1 insert a small flat screwdriver into the groove and gently pry the cap off being careful not to damage it You may want to cover the bottom of the lever to protect the finish from being scratched through the process of removing the cap Fig 18 Fig 18 A1 E1 M1 4 Installation of Mechan...

Page 19: ...retract the latch or dead bolt Do not use too much force when turning the key as this may damage the unit To retract the latch turn the key clock wise until it stops and turn the lever handle A1 See page 15 CAUTION WARNING IMPORTANT The lever handle must stay in the horizontal position when turning the key do not try to turn the key while turning the handle or the override mechanism will not work ...

Page 20: ...itself is re pinned Fig 23 Key 1 Key 2 cancels key 1 Key 3 cancels keys 1 and 2 cylinder How to change lock combination from key 1 to key 2 37 Insert key 2 into cylinder 38 Turn the key clockwise until it stops see Fig 24 for both left handed and right handed locks Right handed lock Left handed lock Fig 24 39 Turn the key back counter clockwise until it is in the hori zontal position Fig 25 Right ...

Page 21: ...odeadbolt ASM rotate hub D4 until the deadbolt D5 is fully retracted The deadbolt will extend approx 1 16 from the mortise case D5 1 16 D4 Hold the deadbolt D5 gently Press and release the auxiliary latch D6 You should feel the deadbolt trigger and begin to extend under the force of the spring D5 hold gently D6 press and release Release the deadbolt D5 gently It should extend to approxi mately 5 1...

Page 22: ...6 Pull out the latch bolt D7 until it just clears the front plate Note If you remove the bolt completely you must turn it 90 to re insert it D7 180 7 Rotate the latch bolt D7 180 Re insert it to the end of its stroke D7 8 Holding the retaining tool D8 in place re engage tail piece D10 with the latch bolt D7 There may be some play required to align the parts Remove the tool D8 D7 D10 D8 9 Release t...

Page 23: ...tom view A 1 2 Reversible ESM 1 Remove the mortise faceplate and place the mortise on a flat surface for the following steps LOGO 2 If deadbolt is projected retract the deadbolt D5 as shown by turning the hub D4 with a small screwdriver then push in the latch bolt D7 to the end of its stroke D5 D4 D7 3 Release the latch bolt and guide anti friction latch D9 against the flat side of the latch bolt ...

Page 24: ... the end of its stroke D7 7 Release the latch bolt D7 while positioning the anti fric tion latch D9 so that it will remain inside the mortise En sure the bottom tooth of the anti friction latch D9 re mains inside the mortise case as shown D7 D9 tooth mortise bottom view D7 D9 CAUTION WARNING IMPORTANT If the bottom tooth of D9 is outside the mortise you will NOT be able to re assemble the face pla...

Page 25: ...installation arrow on E3 points DOWN The thumbturn should stop in the vertical position and the stopper cam E3 will be in the position illustrated below Place the 3 spacers S on the door Place the inside trim as sembly on the door so that the upper and lower spindles F and G engage the thumbturn and the inside lever Fasten to the outside housing using the three 1 8 hex head mounting screws I If ap...

Page 26: ...ORE placing the inside trim assembly on the door page 10 step 7 Put the thumbturn in the vertical position and install only parts E17 E3 and E5 as shown on the inside trim assembly The notch on the stopper cam E3 must engage the tab on the plate E5 so that the thumbturn is locked in the vertical position Install E4 onto E5 then slide both parts onto the thumbturn Stopper Cam E3 to be assembled in ...

Page 27: ...rical models the axis of rotation of the handle is level with the center of the strike Mark this height on the edge of the door in step 1 on page 8 CAUTION WARNING IMPORTANT Respect applicable building codes regarding handle height 1 Drill the hole for the latch and chisel out clearance for the latch plate according to the template 2 Drill the holes for the cylindrical unit thumbturn spindle and l...

Page 28: ... in the factory for 1 3 4 door thickness 44mm with 2 07 spacers 1 08 spacer and 2 06 5 8 LG see fig 4 flat head screws Fig 3 Screw Length Full Scale Length 3 8 Length 1 2 Length 5 8 Length 3 4 Length 7 8 Door Thickness Spacer Spacer Screw 07 08 06 1 3 8 35mm to 1 9 16 40mm 2 3 8 10mm 1 5 8 41mm to 1 11 16 43mm 1 1 1 2 13mm 1 3 4 44mm to 1 13 16 46mm 2 1 5 8 16mm 1 7 8 48mm to 1 15 16 49mm 2 5 8 16...

Page 29: ...nd locking screw E10 packed separately is added for storeroom applications no privacy Do the following BEFORE placing the inside trim assembly on the door page 10 step 7 Install the additional tension spring E8 between the plate E12 and the post E7 on the side opposite the lever handle spring installed in the last step E8 E7 E12 Put the thumbturn in the vertical position so that the arrow on the d...

Page 30: ...e the gasket onto the outside housing Assemble the cylindrical plate assembly onto the outside housing B1 Lock Housing N Gasket X Y Cylindrical Plate Assembly F G 4 Place the outside housing on the door so that spindle F engages the thumbturn hole and spindle G For models 79Z 79Y 79Q connect the cable X to the cable W not shown For model 79R leave the cable X in the door Make sure both cables are ...

Page 31: ...ening Verify that the inside lever and thumbturn operates smoothly If not move the inside and outside housings slightly then tighten the screws S W T I I I S 6 Three AA Alkaline batteries should already be installed in the battery holder C Insert the battery holder into the outside housing and secure it using the 6 32 x 5 16 7 9mm Torx drive screw H C 7 Testing the cylindrical lock Follow all step...

Page 32: ...low The position of the stopper E3 is very important C 2 Installation of extension spring on inside trim 1 On the inside trim assembly turn the lever to the correct horizontal rest position for the handing of the door install the extension spring L between the handle E6 and post E7 2 Install the additional tension spring E8 between the plate E12 and the post E7 on the side opposite the lever han d...

Page 33: ... housing K C1 Cylinder plug D1 Cylinder E1 Cylinder cap E2 Instruction sheet attach lever on lock F1 Inside drive hub G1 Nylon washer H1 Spring washer I1 Drive tube J1 Lever catch K1 Override shaft L1 Key M1 Small flat screwdriver N1 Small indent cross override shaft O1 Set screw cylinder plug P1 Allen Key 5 64 Letters for inside trim E3 Stopper E4 Spring turn knob E5 Turn knob plate E6 Inside tri...

Page 34: ...t interference will not occur in a particular installation If this equipment does cause harmful interference to radio or tele vision reception which can be determined by turning the equipment off and on the user is encouraged to try to cor rect the interference by one or more of the following mea sures Reorient or relocate the receiving antenna Increase the separation between the equipment and re ...

Page 35: ...kaba com dormakaba USA Inc Customer services support 1 800 999 6213 1 248 837 3700 General information dormakaba us Online consumable orders www saflokstore com To access all of our easy steps please visit our support website www dormakabalodgingsupport com ...