Dorner 62M005ESBDDEN Installation, Maintenance, And Parts Manual Download

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851-738 Rev. A

Dorner Mfg. Corp.

Brushless DC Motor Control

Operation

Set Motor Direction

The initial setting is “For” (clockwise).

Press MODE to switch to the direction setting mode.
The F/R LED

(Figure 33, item 1)

will illuminate.

Figure 33

Figure 33

Press up or down

(Figure 33, item 2)

to select a desired

direction. “For”

(Figure 33, item 3)

: Clockwise or

“rEv”: Counterclockwise.

Press SET

(Figure 33, item 4)

to confirm the selection.

The display will blink.

Displaying the Conveyor Belt Speed

While the motor is operating, the speed of the motor output
shaft is displayed on the digital operator. To show the speed
of the conveyor belt (speed ft/minute), set the gear ratio to
the conveyor gear ratio in use.

Calculate the conveyor gear ratio using the formula
below:

• Conveyor gear ratio =

• where:

• Gearhead ratio = ratio of inline or 90 degree gearbox

• Pulley diameter = Diameter of Drive Pulley (Ft)

- 2200 Series = 0.104

- 3200 Series = 0.25

- 2200 Precision Move End Drive Series = 0.125

- 2200 Precision Move Mid Drive Series = 0.167

- 3200 Precision Move End Drive Series = 0.275

- 2200 Modular Belt Series = 0.125

- 5300 Modular Belt Series = 0.325

- 5200 Modular Belt Series = 0.325

• Drive Sprocket Teeth = Number of teeth on sprocket

connected to gearmotor. Note: For all side drives = 1.

• Driven Sprocket Teeth = Number of teeth on sprocket

connected to conveyor shaft. Note: For all side drives = 1.

• Example:

- 2200 Series Conveyor with a 62M015PLBDDEN Gear-

motor and a light load bottom mount with a 44 tooth
pulley on the gearmotor and a 22 tooth pulley on the
conveyor.

• Conveyor gear ratio =

• Conveyor gear ratio = 21.5

F/R

(Gearhead Ratio) x (Drive Sprocket Teeth)

(4.28 Factor) x (Pulley Dia.) x (3.14) x (Driven Sprocket Teeth)

NOTE

To convert the display to meters/min., enter all
pulley diameters in meters and omit the 4.28
division factor in the equation.

(Gearhead Ratio) x (Drive Sprocket Teeth)

(4.28 Factor) x (Pulley Dia.) x (3.14) x (Driven Sprocket Teeth)

(15) x (44)

(4.28) x (0.104) x (3.14) x (22)

Summary of Contents for 62M005ESBDDEN

Page 1: ..._manuals asp DORNER MFG CORP INSIDE THE USA OUTSIDE THE USA P O Box 20 975 Cottonwood Ave TEL 1 800 397 8664 TEL 262 367 7600 Hartland WI 53029 0020 USA FAX 1 800 369 2440 FAX 262 367 5827 851 738 Rev A Brushless DC Motor Control Installation Maintenance and Parts Manual ...

Page 2: ...hing the Signal Method to Remote Signal If Required 17 Notes 18 Service Parts 19 Brushless DC Motor Control 19 Return Policy 20 Introduction Upon receipt of shipment Compare shipment with packing slip Contact factory regarding discrepancies Inspect packages for shipping damage Contact carrier regarding damage Accessories may be shipped loose See accessory instruc tions for installation The Dorner ...

Page 3: ...rly grounded Failure to properly ground controller may cause injury to personnel DANGER SEVERE HAZARD Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE WIRING WARNING SEVERE HAZARD Exposed moving parts can cause severe injury DO NOT ATTEMPT ADJUSTMENTS WITH CONVEYOR RUNNING LOCK OUT POWER before removing guards or performing maintenance WARNING SEVERE HAZARD Dorner cannot co...

Page 4: ...s The illuminating LED indicates the current display unit r min Speed of motor or gearhead output shaft m min Conveyor transfer speed Load factor 3 RUN Start the motor operation 4 STOP Stop the motor 5 ON OFF Power Switch 6 Use these keys to switch the mode or set data Switch the operation mode Move to the next item or increase the value Move to the previous item or decrease the value Confirm the ...

Page 5: ...ee Control 240 28 62M020PSBDDEN 150 B 0 25 0 200 See Control 103 11 7 62M015PSBDDEN 300 B 0 25 0 200 See Control 52 5 9 Dorner Model Number Max RPM Type HP Kw FLA In lbs N m 62M060ESBDDEN 50 B 0 25 0 200 See Control 106 12 4 62M040ESBDDEN 75 B 0 25 0 200 See Control 123 14 3 62M020ESBDDEN 150 B 0 25 0 200 See Control 89 10 4 62M010ESBDDEN 300 B 0 25 0 200 See Control 49 5 7 62M005ESBDDEN 600 B 0 2...

Page 6: ... Figure 3 item 1 into conveyor t slot Figure 3 Figure 3 2 Attach controller Figure 4 item 1 to conveyor with screws Figure 4 item 2 Figure 4 Figure 4 3 Slide controller to its desired mounting location along conveyor and tighten both screws 1 Controller Mounting Bar 2x 2 Brushless DC Controller 3 Motor Power Cord 4 External Signal Cord 5 Power Supply Cord 6 Hex Head Screws M4 x 16 mm 4x 7 T Bar 8 ...

Page 7: ...ure 7 Figure 7 5 Slide controller to its desired mounting location and tighten both screws Wiring DANGER SEVERE HAZARD Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE WIRING WARNING SEVERE HAZARD Exposed moving parts can cause severe injury DO NOT ATTEMPT ADJUSTMENTS WITH CONVEYOR RUNNING LOCK OUT POWER before removing guards or performing maintenance WARNING Controller mu...

Page 8: ...ure 9 3 Connect black live side Figure 9 item 2 to L Figure 9 item 3 and white neutral side Figure 9 item 4 to N Figure 9 item 5 wires on controller 4 Connect motor plugs Figure 10 item 1 and Figure 10 item 2 Figure 10 Figure 10 DANGER SEVERE HAZARD Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE WIRING NOTE For 115V controllers no wiring is required Controller is provided...

Page 9: ...er Figure 12 item 2 Figure 12 Figure 12 7 Twist covers Figure 13 item 1 together as shown Figure 13 Figure 13 For 3 Phase 230 Volt Controllers 1 Open controller by loosening four plastic cover screws Figure 14 item 1 and removing controller case cover Figure 14 item 2 Figure 14 Figure 14 1 2 1 1 DANGER SEVERE HAZARD Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE WIRING 1 ...

Page 10: ...mating color wires Figure 16 item 5 on opposite end of wiring connector terminals Figure 16 Figure 16 4 Secure wires by tightening grip Figure 16 item 6 5 Install case cover Figure 14 item 2 with four plastic cover screws Figure 14 item 1 6 Connect motor plugs Figure 17 item 1 and Figure 17 item 2 Figure 17 Figure 17 7 Install inner cord cover Figure 18 item 1 Figure 18 Figure 18 8 Install outer c...

Page 11: ...ving controller case cover Figure 21 item 3 3 Remove controller cover Figure 22 item 1 Figure 22 Figure 22 4 Install cord grip not provided Figure 22 item 2 5 Insert external signal wires to terminals Figure 22 item 3 See External Input Signals on page 12 6 Be sure to configure controller for remote signals See Switching the Signal Method to Remote Signal If Required on page 17 for details DANGER ...

Page 12: ... Switch the operation signal input method to external input signals on the digital operator See Switching the Signal Method to Remote Signal If Required on page 17 Terminal Position Terminal Name Signal Name Description Necessary settings Lower Stage C0 IN COM0 Input signal common Remove the short bar and connect an external control equipment C1 IN COM0 Input signal common X1 CW input Clockwise ro...

Page 13: ... 1 Press up or down Figure 25 item 3 until SPd1 Figure 26 item 1 is displayed Press set Figure 26 item 2 again SPd1 Figure 26 item 1 will blink and correct speed Figure 26 item 3 will be displayed Figure 26 Figure 26 DANGER SEVERE HAZARD Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE WIRING WARNING SEVERE HAZARD Exposed moving parts can cause severe injury DO NOT ATTEMPT ...

Page 14: ...3 seconds or more will increase or decrease the value successively Figure 29 Figure 29 7 After the acceleration time has been changed press SET Figure 30 item 1 to confirm the new setting The display will blink and show dEc1 Figure 30 item 2 after which the deceleration time Figure 30 item 3 will be displayed Figure 30 Figure 30 8 Press up or down Figure 31 item 1 to change the deceleration time e...

Page 15: ...f Drive Pulley Ft 2200 Series 0 104 3200 Series 0 25 2200 Precision Move End Drive Series 0 125 2200 Precision Move Mid Drive Series 0 167 3200 Precision Move End Drive Series 0 275 2200 Modular Belt Series 0 125 5300 Modular Belt Series 0 325 5200 Modular Belt Series 0 325 Drive Sprocket Teeth Number of teeth on sprocket connected to gearmotor Note For all side drives 1 Driven Sprocket Teeth Numb...

Page 16: ...splay mode cv Figure 36 item 2 and then press SET Figure 36 item 3 Figure 36 Figure 36 cv Conveyor transfer speed display the m min LED will illuminate 5 Press up or down Figure 37 item 1 to change the conveyor gear ratio e g 100 Figure 37 item 2 Pressing and holding the key for 3 seconds or more will increase or decrease the value successively Figure 37 Figure 37 6 After the gear ratio has been c...

Page 17: ...tem 2 Figure 39 Figure 39 3 Press SET Figure 40 item 1 The new speed will be set to the operation data digitally Figure 40 Figure 40 Switching the Signal Method to Remote Signal If Required 1 Turn on the power 2 Set the operation method to Remote The initial setting is Lo digital operator a Press MODE to switch to the digital operator external input signal setting mode The LO RE LED Figure 41 item...

Page 18: ...Dorner Mfg Corp 18 851 738 Rev A Brushless DC Motor Control Notes ...

Page 19: ...ed by the Performance Parts Kits logo Dorner recommends keeping these parts on hand 1 2 4 5 3 6 Item Part Number Description 1 63MBD11B60 Controller 115 Volts 60 Watts 63MBD23D60 Controller 230 Volts 60 Watts 63MBD11B200 Controller 115 Volts 200 Watts 63MBD23B200 Controller 230 Volts 200 Watts 2 807 2190 Cord Cover 3 920416M Socket Head Screws M4 0 70x16 x4 4 350292 Mounting Bars x2 5 639971MK10 T...

Page 20: ...To get credit items must be new and undamaged There will be a return charge on all items returned for credit where Dorner was not at fault It is the customer s responsibility to prevent damage during return shipping Damaged or modified items will not be accepted The customer is responsible for return freight Conveyors and conveyor accessories Standard catalog conveyors 30 MPB 7200 7300 Series clea...

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