DÖRR EcoGun Cleaner M, Operating Instructions Manual

Page 1: ...LEADING IN PRODUCTION EFFICIENCY EcoGun Cleaner M MCD00011EN L058709070 Version 10 Date 07 09 2017 OPERATING INSTRUCTIONS www durr com...

Page 2: ...N ITALIAN LANGUAGE Manufacturer by Verind S p A The D RR Group Via Papa Giovanni XXIII 25 29 I 20090 Rodano MI Phone 39 02 95 95 171 Fax 39 02 95 32 09 14 verind verind it The reproduction distributio...

Page 3: ...12 3 1 Addressees for this Manual 12 3 2 Use of Tools in Ex Zones 13 3 3 Basic Information on our Safety Notes 14 3 4 Troubleshooting Instructions 14 3 5 Special Safety Notes 14 3 6 Plate data 16 4 Tr...

Page 4: ...pproved Roncarati 4 8 Operation 28 8 1 Diagnosing Faults 30 9 Maintenance 31 9 1 Table programmed maintenance 32 10 Parts List 34 10 1 stainless steel case assembly 34 10 2 pneumatic actuators assembl...

Page 5: ...of the main components that should be used for more information D rr Systems AG will refuse any liability for damages arising from the non observance of the manual For questions please contact either...

Page 6: ...cified The jobs described in this document presuppose that the operator has understood the entire manual and knows its contents It is by no means sufficient to only observe the safety notes Dangers to...

Page 7: ...d operation If the jobs described in this document are not carried out correctly or unsuited tools or materials are used a major breakdown may jeopardize the entire production and the normal course of...

Page 8: ...ntional flushing methods include Reduced solvent use Reduced VOC volatile organic compounds emissions Improved operator safety during flushing The EcoGun Cleaner M controller flushes the exact amount...

Page 9: ...Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 9 2 2 Key Data Dimensions in mm Product temperature max 65 C Air pressure 7 bar max Ambient temperature da 5 C a 40 C Transport and stora...

Page 10: ...Determination of the Ex Zones and typical installation Typical Installation of the EcoGun Cleaner M in EcoDose 2K System or similar 1 electrical panel EcoDose 2K 2 Flow meter 3 Valves colour change 4...

Page 11: ...Continuing Documents A T T E N T I O N Addition to respect the safety instructions in this manual for the transport operations installation normal functioning maintenance also refer to the instruction...

Page 12: ...An adequate advanced training or qualification of the personnel is to be carried out regularly 1 In the sense of authorized experienced and suited 2 In the sense of trained and experienced 3 Qualifica...

Page 13: ...lid independent of the installation s operating condition Even a spraybooth into which no inflammable medium is brought and that is sufficiently ventilated is still ex zone According to DIN EN 50176 o...

Page 14: ...r of this operating manual knows and observes the further installation documentation and their safety notes In addition the user of this manual must pay attention to and observe the legal safety regul...

Page 15: ...09070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 15 D A N G E R FIRE EXPLOSION AND ELECTRIC SHOCK HAZARD The operator and all the people who have...

Page 16: ...Operating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 16 3 6 Plate data...

Page 17: ...operations can be performed only by adequately trained personnel See chap 3 of this manual C A U T I O N Wear personal protection outfit Always wear the following protection outfit during the assembly...

Page 18: ...ventilated spray booth Locate the EcoGun Cleaner M in an area easily accessible to the operator and away from the spray or application point W A R N I N G Never operate the EcoGun Cleaner M unless ve...

Page 19: ...Roncarati 19 5 2 Operating system The operator places the spray gun in the EcoGun Cleaner M and closes the cover The interlock systems of the EcoGun Cleaner M intercept the atomizing air to the gun to...

Page 20: ...Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 20 5 3 Design of the Modules 1 STAINLESS STEEL CASE ASSEMBLY cod L058709068 2 PNEUMATIC ACTUATORS ASSEMBLY cod L058709066 3 GUN...

Page 21: ...Operating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 21...

Page 22: ...T T E N T I O N The following operations can be performed only by adequately trained personnel See chap 3 of this manual C A U T I O N Wear personal protection outfit Always wear the following protect...

Page 23: ...Operating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 23...

Page 24: ...y guns must be conveyed directly into the collection tank of the cabin or collected in a container placed under the EcoGun Cleaner M W A R N I N G Toxic fumes hazard If is not possible connect the Eco...

Page 25: ...e system and the operators must be properly grounded 6 3 1 EcoGun Cleaner M Must be connected to the network equipotential earth the EcoGun Cleaner M using the dedicated terminal 6 3 2 box collecting...

Page 26: ...ncarati 26 6 4 Pneumatic connections C A U T I O N Max air pressure 0 7 MPa 7bar Use the quick couplings for hose Elastolan 2 7x4 on the bottom of the EcoGun Cleaner M A T T E N T I O N See pneumatic...

Page 27: ...ct positioning of the gun is carried out by the manufacturer during the functional testing dell EcoGun Cleaner M Otherwise follow this procedure to ensure that the gun is operated correctly during was...

Page 28: ...09 2017 Approved Roncarati 28 STEP 5 STEP 6 Move the actuator assembly box C until the piston B does not open completely the trigger of the gun tighten the four screws A to lock the actuator assembly...

Page 29: ...I O N Wear personal protection outfit Always wear the following protection outfit during the assembly 7 1 starting The EcoGun Cleaner M has been tested by the manufacturer but is essential before the...

Page 30: ...rformed only by adequately trained personnel See chap 3 of this manual C A U T I O N Wear personal protection outfit Always wear the following protection outfit during the assembly W A R N I N G Dange...

Page 31: ...Operating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 31...

Page 32: ...017 Approved Roncarati 32 A T T E N T I O N Directions and following images were made hypothesizing the connection with a EcoDose2K STEP 1 STEP 2 Put the gun in the EcoGun Cleaner M close the cover ST...

Page 33: ...not in EcoGun Cleaner M Place the gun in the EcoGun Cleaner M Gun switch is not activating Test the switch Replace it if it is damaged Gun trigger is not open when the EcoGun Cleaner M controller act...

Page 34: ...tection outfit Always wear the following protection outfit during the assembly W A R N I N G Before performing any maintenance operator must be ensure that are intercepted supplies air and products al...

Page 35: ...ith a compatible solvent Box External cleaning WEEKELY Clean with a compatible solvent pneumatic actuators Cleaning and lubrication of the cylinder pins DAILY Always keep the cylinder pin clean In par...

Page 36: ...immediately in the case of anomalies Discharge pipe dirty solvent Check obstruction tube WEEKELY Keep the exhaust pipe perfectly clean and free from dirty A T T E N T I O N Constant general cleaning o...

Page 37: ...73 4 1 COMPRESSION SPRING L057100124 5 2 HANDLE L056900374 6 1 COVER SHAFT L058000747 7 1 TORSIONAL SPRING L057051459 8 2 ISO7380 M5x20 SCREW L057102152 9 2 WALL MOUNTING L056900372 10 1 PNEUMATIC MIC...

Page 38: ...Operating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 38...

Page 39: ...erating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 39 10 2 PNEUMATIC ACTUATORS ASSEMBLY cod L0587090...

Page 40: ...T L057102159 9 2 SS FLAT WASHER 6 4 12 5 1 6 L058000671 10 1 ACTUATOR SUPPORT L056900358 11 3 M16 NUT L057102162 12 1 ACTUATOR SUPPORT L056900357 13 1 PNEUMATIC VALVE 5 2 1 8 ATEX L051401977 14 4 4mm...

Page 41: ...OLDER ASSEMBLY cod L058709067 pos q ty description cod 1 1 GUN HOLDER SUPPORT L056900353 2 1 GUN HOLDER L056900352 3 1 MICROSWITCH TRIGGER L056900354 4 2 SOCKET HEAD SCREW M5x12 L057102153 5 1 COMPRES...

Page 42: ...rating Manual D rr Systems AG MCD00011EN L058709070 EcoGun Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 42 10 4 PNEUMATIC SCHEME dis 0300026 PI GE 01 rev...

Page 43: ...5 ACCESSORIES Spray gun supports Spray gun model cod EcoGun 910S L058000751 EcoGun AS MAN 249 LP L058000767 EcuGun 2100 AA MAn 2P L058000775 GRACO ELECTROSTATIC GUN PRO XP 40 L058000771 GRACO ELECTROS...

Page 44: ...Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 44 10 6 ATTACHED DOCUMENTS Certificates and Declarations of Conformity Supplier Description Code VERIND DECLARATION OF INCORPORATION accor...

Page 45: ...n Cleaner M Compiled Vicentini Release 10 Checked Messina Date 07 09 2017 Approved Roncarati 45 11 Contacts Hotline Verind S p A Via Papa Giovanni XXIII 25 29 I 20090 Rodano MI Tel 39 02 95 95 17 1 Fa...