Douze V2 BROSE, Instruction Manual

Page 1: ...Instruction Manual DOUZE V2 V2 BROSE V2 SHIMANO V2 CLASSIC ...

Page 2: ...tyres and accessories such as your helmet or lights must also be reviewed Please ensure that your Retailer or your DOUZE Cycles Technical Centre has provided you with the instruction manual regarding the components of your V2 and your accessories This manual is also available as a PDF document which can be downloaded from the website www douze cycles com DOUZE Cycles V2 Manual Feb 2021 1 DANGER Th...

Page 3: ...0 Moving off and pedalling with your V2 10 Changing speeds on your V2 11 SRAM and SHIMANO trigger gear shifters 11 Manual shifting of the Enviolo hub 11 The shifter of the Pinion gearbox 11 Braking and stopping your V2 12 Loading your DOUZE V2 cargo bike 12 Loads in the Black Box 12 Loads in the Eco Box 13 Loading on the Naked Floor 13 Loading on the Pro Floor 14 DOUZE V2 accessories 14 Canopy 14 ...

Page 4: ...play and shift lever 19 The SHIMANO battery 19 The SHIMANO motor 19 The SHIMANO charger 20 Maintenance 21 Cleaning the bike 21 Battery maintenance 21 Storing the battery 21 Battery management 22 Maintenance 23 Cleaning and lubrication 23 Checking and changing worn parts 23 Tightening torque 26 Technical characteristics of the DOUZE V2 27 Warranty and After Sales Service 29 Maintenance handbook for...

Page 5: ...t you need to familiarise yourself with the terms applying to your DOUZE V2 cargo bike and bikes in general in order to understand the instructions fully The following diagrams with legends specify the different components of the V2 DOUZE Cycles V2 Manual Feb 2021 4 ...

Page 6: ... kg 33 kg 29 kg 37 kg 31 kg 39 kg Maximum weight of the cyclist 100 kg Maximum load weight limit 85 kg 80 kg 85 kg 80 kg 85 kg 80 kg Maximum load weight per child s seat Soft Box 60 kg Eco Box 45 kg Soft Box 60 kg Black Box 60 kg Maximum weight of baby seat support 30 kg Maximum authorised load weight 170 kg Total authorised load weight 210 kg Total authorised weight in motion 280 kg Weight of acc...

Page 7: ... The wearing of a certified high vis vest is mandatory for all cyclists and any passengers cycling outside built up areas at night or when visibility is low Always observe the Highway Code of the country in which you are cycling Legislation on mandatory equipment and the Highway Code differ from one country to another so please inform yourself before travelling abroad Ensure that you are visible a...

Page 8: ... column inserts into the seat of the pulley 2 set up the two fixing pins of the frames and tighten them alternately ensuring that the two frames are secure in relation to each other 3 tighten the 2 adjustment screws between the pulley and the steering column by turning them until they are firm but not tightening them 4 fix the front brake lever to the centring 5 connect the front light cable and a...

Page 9: ...without being rigid Adjustments are made by loosening the screw of the clip with a 5mm Allen key Once the height has been adjusted tighten the screw to the recommended torque that you will find in the torque settings For your safety do not exceed the exit limit of the seat post as indicated on the seat tube by the marking MIN Insert DOUZE Cycles V2 Manual Feb 2021 8 ...

Page 10: ...discharges for the first 3 rides It is therefore necessary to allow the assistance to cut out automatically Then proceed with a complete recharge of the battery until the charger stops After 3 initial cycles it is no longer necessary to discharge the battery completely before recharging One complete charge to 100 allows the battery cells to become balanced which allows preservation of the battery ...

Page 11: ...foot then pull the handlebars backwards the kickstand pivots and the bike balances on it In order to raise the kickstand press on the handlebars while keeping the front wheel straight For your safety never use the kickstand on any slope or loose road covering When you retract the kickstand be aware of the bike s forward movement keep fingers on the brake levers in order to stop the bike immediatel...

Page 12: ...sary to reduce the effort on the pedals to go through the gears one by one Manual shifting of the Enviolo hub Manual shifting of the Enviolo hub does not have any differentiation and it is possible to use all the positions in the rotation range Never force the shifter when you come to the end of a rotation as you risk breaking the cable or loosening the strain relief When you are ascending a hill ...

Page 13: ...supplied with a Black Box you can transport goods and children if you complement it with the Black Box child s seat accessory please refer to the table on page 5 It is dangerous and strictly prohibited to transport children by completely closing the Black Box with the Top Cover or the Hard Cover When stationary or moving children sitting on the child s seat must be secured and remain under your vi...

Page 14: ...of the cargo bike onto the child If you are transporting children and luggage at the same time the load must not include any blunt force objects which risk hurting the children in the event of an impact or a fall Loading on the Naked Floor The Naked Floor has been designed to transport goods by securing them by means of straps The floor has been coated with a non slip surface in order to limit mov...

Page 15: ...ice for its assembly and installation over the Soft Box Black Box or the Eco Box Baby seat adapter The baby seat adapter allows fixing of a baby seat normally positioned facing the road upon the steering tube of a conventional bicycle We advise you to position it with its back to the road upon the floor of the Soft Box Black Box or the Eco Box The maximum permitted weight for the baby seat support...

Page 16: ...t in the Black Box Hard Top The suspended seat post allows you to replace the original seat post in order to benefit from cushioning on roads with bad surfacing and thus enjoy improved comfort Suspended seat post The suspended seat post allows you to replace the original seat post in order to benefit from cushioning on roads with bad surfacing and thus enjoy improved comfort Please ensure close ob...

Page 17: ...ur cargo bike as you risking bending or even breaking the spokes if you try moving the bike while the anti theft frame remains locked The anti theft frame only offers temporary protection and little security as it does not keep your V2 at any fixed position For longer parking improve security with an anti theft chain such as the one delivered with your V2 or an anti theft U clamp DOUZE Cycles V2 M...

Page 18: ...on off The buttons to regulate the level of assistance also allow activation of walking assistance To activate walking assistance the level of assistance must be set to 1 2 3 or 4 It is then necessary to press continuously on the 1 assistance button in order to activate the motor to move the bike forward at a speed of up to 6kmph Walking assistance must never be used while sitting on the bike It s...

Page 19: ...battery charger supplied with the system has a 4A output It provides complete charging of the battery in about 4 hours In order to recharge the battery connect it with the cable to the side of the charger while taking care to press down correctly up to the abutment Then connect the charger to a domestic 230V 50Hz socket when a green LED flashes to indicate that the charger is functioning Connect t...

Page 20: ...tting on the bike It should only be used to assist the cyclist to push the bike under difficult conditions such as when ascending a hill for example Walking assistance should only be used when both hands are free to hold the handlebars and must not impair governance of the bike s speed The SHIMANO battery The SHIMANO battery can be fixed to its support by first inserting the bottom of the battery ...

Page 21: ... side of the charger while taking care to press down correctly up to the abutment Then connect the charger to 230V 50Hz socket Connect the charger to the battery in order to start charging One of the battery s 5 green LEDs will start to flash to indicate that battery charging is in progress along with its charge level Once charging has finished the charger stops automatically DOUZE Cycles V2 Manua...

Page 22: ...risks damaging the bike particularly the motor components This type of damage invalidates the warranty Your cargo bike can be cleaned with soapy water and a soft cloth then rinsed with clear water Battery maintenance Storing the battery Your battery should neither remain completely discharged nor completely charged over any prolonged storage period If completely discharged do not wait more than 24...

Page 23: ...les Technical Centre in order to carry out diagnostics updates and potentially a recharging cycle to rebalance the cells If your battery has suffered a violent jolt or fall and appears damaged do not try to charge it instead contact your Retailer or DOUZE Cycles Technical Centre DOUZE Cycles V2 Manual Feb 2021 22 ...

Page 24: ... under all circumstances The transmission components must be cleaned by means of a brush and a suitable product then lubricated while ensuring the brake components are protected The locking mechanisms of the padlocks and the Hard Top must be lubricated regularly by means of a suitable product so that key insertion and functioning remain optimal Never clean your DOUZE V2 by means of a high pressure...

Page 25: ...f the assembly pins for the front and rear frames Check the tightness of the centring stem and steering parts Check the tightness of the adjustment screw of the rear pulley play on the pins of the steering column Check the locking of the battery to its support Check the charging condition of your battery Every month Check for wear on the brake pads Check the wheel plates and spoke tension Check th...

Page 26: ...the bearings of the rear steering pulley as well as the assembly plates of the front frame Arrange for the bike to be maintained and a diagnostic update of the motor by a bicycle professional Always protect components of the braking system before any lubrication procedure so as not to clog them Brake pads clogged with lubricant are to be changed immediately by taking care to degrease the disc befo...

Page 27: ...your Retailer or your DOUZE Cycles Technical Centre DOUZE Cycles V2 Manual Feb 2021 26 COMPONENTS TIGHTENING TORQUE Assembly screws for the frames 30 Nm Transmission Dérailleur 8 10 Nm Chain tensioner 8 10 Nm Cassette 40 Nm Pedal cranks 30 40 Nm Pedals 30 40 Nm Brakes Brake callipers 6 8 Nm Brake discs 5 7 Nm Steering Bicycle stem Cape 6 7 Nm Potence 8 Nm Fork clamp Cape 6 7 Nm Potence 8 Nm Slider...

Page 28: ...Disc 180mm Mudguard Steel 60mm powder coated Steering system 2x2 stainless steel cables carbon sheaths Steering play Front Rear 1 1 8 Semi integrated COMPONENTS Handlebar Sport Moustache Stem 10 mm 60 mm 90 mm D1 28 6 mm D2 31 8 mm Grips Ergonomic Grip Sports Grip Saddle Comfort Sport Brooks Seat post Fixed post 350mm H 82 115cm Adjustable post Suspended post Saddle clamp Fixed D 31 8 mm Pedals St...

Page 29: ...DU E8000 Battery SHIMANO BT E8010 36 V 504 Wh Display SHIMANO SC E7000 Remote SHIMANO SW E7000 L MECA Bottom bracket Bracket RT1 Chain set Chain set 39 T ÉCLAIRAGE Front B M Eyc IQ 6V DC B M Eyc N plus AC SUPERNOVA V521S SUPERNOVA E3 Pure 3S Dynamo Rear B M Secula plus Supernova E3 Seat Post Tail Light 2 Racktime Shine EVo DIMENSIONS Overall length V2 400 2 24 m V2 600 2 44 m V2 800 2 64 m Overall...

Page 30: ...tial capacity for a period of 2 years The SHIMANO battery is guaranteed to retain at least 60 of its initial capacity for a period of 2 years or 1 000 cycles whichever is the earlier Specific and professional uses of the DOUZE V2 are subject to restrictions so as not to fall outside the terms of the warranty The warranty does not apply To wear parts for which you will find a list in the paragraph ...

Page 31: ...atest 3 months from date of purchase Date Kilometrage Retailer s stamp 2nd Service Work performed remarks At 1500km or at the latest 6 months from date of purchase Date Kilometrage Retailer s stamp 3rd Service Work performed remarks At 3000km or at the latest 12 months from date of purchase Date Kilometrage Retailer s stamp ...

Page 32: ...rom date of purchase Date Kilometrage Retailer s stamp 5th Service Work performed remarks At 6000km or at the latest 24 months from date of purchase Date Kilometrage Retailer s stamp 6th Service Work performed remarks At 7500km or at the latest 30 months from date of purchase Date Kilometrage Retailer s stamp ...

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