Dover Destaco Camco GTB Series, Installation Manual

Page 1: ...destaco com Automating Tomorrow GTB Series Servo Positioner CAMCO Installation Manual ...

Page 2: ...e and quantity 17 5 Installation 17 26 5 1 Installation safety protocol 17 5 2 Installation prerequisites 18 5 3 Installation of unit 18 26 How to install the motor High geared type 20 23 How to remove the motor High geared type 23 How to install the motor Direct coupling type 24 26 How to remove the motor Direct coupling type 26 6 Connection Operation 27 28 6 1 Motor connection and settings 27 6 ...

Page 3: ...he product code on the nameplate is correct with the product specification you purchased Size Supported Gear Ratios 40 45 1 15 1 63 60 1 20 1 80 60 1 20 1 100 60 1 20 1 Base Model Standard Features H Orientation independent mounting Supports vertical horizontal trunnion applications T Single output flange surface dowel hole for precision dial plate locating B Precision placement housing dowel hole...

Page 4: ...ting flange Plug Housing High geared type Direct coupling type Servo motor is not attached Output table Servomotor Sold separately Ｕ side R面 Ｓ side T side V side W side Bottom side Mounting holes Mounting tapped holes Motor mounting flange Plug Housing Coupling Output table Servomotor Sold separately Ｕ side R side Ｓ side T side V side W side Bottom side Mounting holes Mounting tapped holes Motor m...

Page 5: ...fter Sales Service address camco destaco com europe destaco com Unit designation SERVO POSITIONER ROTARY TABLE Type designation GTB SERIES Serial No SEE NAME PLATE Year of construction 2017 Product No SEE NAME PLATE P O No Order No Sales DESTACO Europe GmbH Hiroshimastraße 2 61440 Oberursel Germany Manufacturer DESTACO Camco Products Industrial Motion Control LLC 1444 South Wolf Road Wheeling IL 6...

Page 6: ... products are classified as incomplete machines according to Article 2g This results in the necessity to produce the technical documentation in accordance with Annex VII B and the declaration of incorporation in accordance with Annex II B Justification for classification as an incomplete machine The machine as such does not fulfil a function The pneumatic hydraulic electric control system is not i...

Page 7: ...authorised persons for his company According to the latest Machinery Directive the operating personnel are the persons responsible for installation operation set up maintenance cleaning repair or transport of machines A specialist is a person who thanks to his technical training know how and experience is able to assess the assigned duties and to recognise potential hazards Furthermore this person...

Page 8: ... informed immediately Technically Safe Condition a Keep all safety and hazard signs on and around the unit complete and in a legible condition Do not make any modifications attachments or alternations to the unit that could impair safety without consultation agreement with the manufacturer supplier This applies also to the installation and setting of safety devices and valves and for welding on lo...

Page 9: ...d person e Work on the electrical equipment of the unit may only be carried out by an electrician or by trained persons under the instruction and supervision of an electrician For safety reasons the rules of electrical engineering must be observed f Work on gas and heating installations may only be carried out by appropriately qualified personnel g Only experienced and qualified personnel may be a...

Page 10: ...ols on the Unit Electric Shock Hazard 3 4 Personal Protective Equipment PPE The personal protective equipment PPE described below must be provided by the unit owner and be worn by the responsible operating personnel when working with the unit Wear Protective Gloves Wear Safety Shoes Wear Ear Protectors Wear a Safety Helmet Wear Safety Goggle ...

Page 11: ... Identification General View of the Unit 02 04 01 03 The unit consists of the following main components FIGURE 1 01 Housing Machined Housing Weldment Cover Plate 02 Output Assembly Follower Wheel Dial Plate Output bearing 03 Input Assembly Cam Cam Shaft Reducer Mounting Plate Gear 04 Center Bore Allows passage of wires robotics and various tooling through unit Figure 1 UNIT ...

Page 12: ...uring its use for the life and limb of the operator or third parties and for impairment to the unit and other assets The unit may only be operated for its intended when it is in a technically safe condition considering safety and the potential hazards in accordance with the operating manual Have all malfunctions remedied immediately those which could impair safety The unit is intended exclusively ...

Page 13: ...nd control are the responsibility of the unit builder and the unit operator 4 7 Hazard Zones Hazardous zones of the unit may only be entered by designated and authorised persons If several persons are working on the unit good cooperation and close coordination of the activities is necessary Electrical Energy a Use only original fuses with the prescribed amperage In the event of faults in the elect...

Page 14: ...ts Noise a Soundproofing installations on the unit must be functional during operation b Wear the prescribed personal protective equipment ear protectors Greases and other chemical substances a Process media must be used and disposed of in accordance with the instruction of the manufacturers of these substances b Pay attention with hot process media risk of burns and scalding Gas dust steam fumes ...

Page 15: ...ase lubricated Dimensions and Weights Dimensions LxWxH mm High Geared Type MODEL L W H GTB40 154 115 70 GTB63 183 163 78 GTB80 241 210 100 GTB100 294 255 122 Direct Coupling Type MODEL L W H GTB40 148 115 70 GTB63 178 163 78 GTB80 230 5 210 100 GTB100 284 255 122 Weights kg Approximate weights of GTB models without drive motors MODEL WEIGHT Kg GTB40 3 5 GTB63 6 2 GTB80 14 1 GTB100 25 2 ...

Page 16: ...Hz 3PH N PE Control voltage 24 V Rated current SEE MOTOR NAME PLATE Installed load SEE MOTOR NAME PLATE Lubrication See Section 7 Maintenance Process media See data and information in the annex Suppler documentation and annex Safety data sheets The technical data in the annexed supplier documentation and safety data sheets must also be observed The technical data in the annexed supplier documentat...

Page 17: ...ergy and media supplies are connected the corresponding shut off device must be closed and secured to prevent unauthorized opening WARNING Improperly sized equipment introduces the hazard of failure Make sure all equipment is properly sized and selected CAUTION A new foreign object introduces the hazard of tripping entanglement to the general everyday workflow of the area Make sure installation an...

Page 18: ... Seal Integrity Ensure integrity of input and output assembly seals k Verify atmospheric conditions are not abrasive or seals are protected from atmospheric conditions l Parent function does not introduce abrasive conditions or seals are protected from parent function 5 3 Installation of Unit Operating Media Auxiliary Media Tools Torque wrench Set of screwdrivers Screw adhesive LOCTITE Commercial ...

Page 19: ...3 equivalent agent when tightening screws to avoid being loosed during operation see Tables 1 and 2 Table 1 Tightening torque table Motor mounting flange screws Aluminum alloy Screw Size Tightening Torque DIN 6 8 Nm M3 0 9 M4 2 1 M5 4 4 M6 7 5 M8 18 5 M10 36 0 M12 63 0 Table 2 Tightening torque table Output table housing screws Steel alloy Screw Size Tightening Torque DIN 10 9 Nm M4 4 3 M5 8 6 M6 ...

Page 20: ...igh geared type Clamp collar Motor shaft bushing Motor mounting screws Not attached Clamp collar screws Plug Motor mounting flange How to install the motor 1 Apply adhesive LOCTITE 243 to the clamp collar screws Apply adhesive to the clamp collar screws LOCKTITE 243 4 How to Install the Motor 1 Apply adhesive LOCTITE 243 to the clamp collar screws High Geared Type ...

Page 21: ... tightening the clamp collar to the input shaft Please do not final tightening Align the end face of the clamp collar and input shaft The hexagonal hole of the two clamp collar screws faces the access hole side Temporarily tightening the two screws in the above condition Make the gap between the slit of the clamp collar parallel Temporarily tightening the two screws equally in the above condition ...

Page 22: ...ly ⅰ Oil and grease with molybdenum ⅱ Oil and grease containing extreme pressure additives 5 Tighten the clamp collar Insert the wrench from the access hole of the motor mounting flange and tighten the two clamp collar screws equally For specified torque see Table3 Tighten the two screws little by little alternately and finally tighten with the specified torque Caution If the two screws are not ev...

Page 23: ...attached Clamp collar screws Plug Motor mounting flange The material of the motor mounting flange is made of aluminum material Tightening torque grade is DIN6 8 See Table 1 Finally close the cap of the access hall with a plug Tap processing for motor mounting is made on the motor mounting flange The tap hole depth is double the tap size Use Screw High Geared Type Table 3 Tightening torque table of...

Page 24: ...access Motor mounting screws Not attached Coupling Plug Motor mounting flange 3 Installation TD G17 0003 00 13 Direct coupling type How to install the motor 1 Check whether it is at the position where a screw can access from the access hall of the motor mounting flange If the position does not match apply torque to the output table rotate the input shaft and move it to a position where the screw c...

Page 25: ...d oil beforehand and wiping off a dirt 3 Tighten the coupling fastening screw of the coupling Insert the wrench from the access hole of the motor mounting flange and tighten the fastening screw of the coupling See Table4 Caution The number of coupling fastening screws varies depending on the model When there are two coupling fastening screws the access hole is also on the reverse side Tighten the ...

Page 26: ...ble of coupling screws Model size Use screw Qty Tightening torque N m GTB40 M3 1 1 5 M4 1 3 5 GTB63 M4 1 3 5 GTB80 M4 1 3 5 M5 1 7 0 GTB100 M5 2 8 3 M6 2 13 7 Use screw Direct coupling type Coupling fastening screws Coupling fastening screws Coupling fastening screws 5 How to remove the motor Follow these steps to follow if you are removing the motor from the unit 1 Remove the access hole plug 2 T...

Page 27: ... touch panel Please refer to the instruction manual of a motor and the controller for details of the control method Caution Do not perform start and stop of unit by power supply Follow proper start up and power down procedures whenever possible Oscillating operation under 10 degree can lead to fretting on the surface of input cam For small angle oscillating application use please contact us 6 4 Po...

Page 28: ...ng oil is high in a low temperature condition overload may be applied to the motor resulting in abnormal temperature rise and burnout Input output rotation direction The rotation direction of the output table with respect to the direction of rotation of the input servomotor is as shown in the figure below when looking at the input from the T side See Table5 When the input servomotor is rotated in ...

Page 29: ...he motor driver controllers not out of order Slow rotational speed Are the clamp collar and the coupling tightened correctly Is the ambient temperature low Is the servo parameter setting incorrect Is the output system in contact with other equipment Is there a load more than expected Overshoot is large Is the setting for the servo motor load correct Is there a load more than expected Are the clamp...

Page 30: ...tput parts Check interference with the mounting parts and peripheral equipment At the time of starting movement is heavy and hard to turn Check that oil viscosity is not high due to the influence of ambient temperature decrease The output operation becomes like vibration 1 Check whether output load bigger than an assumption is not attached The output operation becomes like vibration 2 Is the servo...

Page 31: ...penses for re delivery warehousing and other incidental expenses the lost opportunities or any other type of loss due to a shutdown of operation that was caused by a defect in the product The warranty obligation under the Section 1 above shall not apply if the defect was caused due to the use of the Product deviated from the Specifications or the working conditions provided by DESTACO Inc the defe...

Page 32: ...d Wing Minnesota Central Research Laboratories Tel 651 385 2142 Customer Service sales centres com ASIA Bangkok Thailand Tel 66 2 326 0812 Customer Service info destaco com Shanghai China Tel 86 21 6081 2888 Customer Service china destaco com Bangalore India Tel 91 80 41123421 426 Customer Service india destaco com EUROPE Oberursel Germany Tel 49 6171 705 0 Customer Service europe destaco com Sain...