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4.OO troubleshooting

4.O1 New Install Troubleshooting 

Problem

Cause

Solution

1. No Clicking Sound

a. Fluid not flowing through unit

• 

Are the red plugs at the inlet, outlet and suction tube fitting 
openings removed?

• 

Is the unit installed backward? The arrow on the unit must 
point in the direction of the fluid flow.

• 

If still not clicking, do not open the upper body. Call Hydro 
Systems customer service.

b. Fluid flowing through unit

• 

Fluid rate is below or exceeds rated service flow of injector. 
(See Specifications for maximum flow rate page 5). Maximum 
number clicks = 28 per 15 seconds.

• 

Ensure all air is out of the unit by pressing the bleeder button 
in, on the lid, until water comes out.

• 

If below increase flow rate, if above, reduce flow rate.

• 

Operating pressure exceeds maximum limit. Install a pressure 
reducer valve. 

  (See Specifications for maximum flow rate page 5).

4.O2 Injector in Operation or After Scheduled Maintenance Troubleshooting 

Problem

Cause

Solution

1. No Clicking Sound

a. Air trapped in unit

b. By-pass valve not open
c. Broken springs
d. Dirty or plugged inlet filter
e. Main piston assembly worn
f. Main body worn or scored

• 

Release trapped air by pressing the bleeder button in until 
water comes out.

• 

Set valve to the closed position.

• 

Replace Motor Piston assembly, Clean fluid filter.

• 

Ensure mesh size is correct for proper filtration. Clean filter.

• 

Replace Motor Piston assembly. Clean fluid filter.

• 

Replace body and piston.

2. Clicking sound. No suction of solution

a. 

Cracked or loose suction hose

 

b. 

Dosage gasket worn or 

installed incorrectly

c. 

Suction tube or suction tube fitting 
cracked, leaking or clogged suction 
tube filter

d. Check valve #11 leaking

• 

Check for proper fit and/or replace.

• 

Replace. Ensure during maintenance replacement that dosage 
gasket was installed correctly.

• 

Replace and/or clean as necessary.

• 

Clean and/or replace as necessary.

3. 

Clicking Sound. 

Under Injecting or Unit Operates 

at High-flow and not at Low Flow.

a. 

Dosage gasket worn

b. Inner cylinder worn
c. Broken springs
d. 

Main piston assembly worn

e. Main body worn or scored

• 

Replace.

• 

Replace inner cylinder and gasket.

• 

Replace Motor Piston assembly, Clean fluid filter.

• 

Replace Motor Piston assembly. Clean fluid filter.

• 

Replace Body & Piston.

4. 

Fluid Re-filling Solution Tank

a. 

Check valve leaking or dirty

b. 

Washer seal on check valve is 

swollen or chemical attack

      

• 

Check seat area on suction tube fitting. Check valve and seal 
must fit loose in the suction tube fitting. Clean seal and inside 
fitting for debris.

• 

Replace with new check valve assembly.

Summary of Contents for HYDRO AquaBlend Xtreme

Page 1: ...user manual AquaBlend Xtreme ...

Page 2: ......

Page 3: ...ration 8 3 OO maintenance 3 01 General Maintenance Tips Schedule 9 3 02 Routine Maintenance Instructions 10 4 OO troubleshooting 4 01 New Install Troubleshooting Table 11 4 02 Injector in Operation or After Scheduled Maintenance Troubleshooting Table 11 5 OO injector repair parts 5 01 Body and Piston 12 5 02 Lower End Parts 0 2 2 13 5 03 Lower End Parts 0 78 5 14 6 OO warranty and contact 6 01 Lim...

Page 4: ...aintaining your equipment reassemble equipment according to instruction procedures Be sure all components are firmly screwed or latched into position equipment clean to maintain proper operation only to water tap outlets 5 PSI Minimum 90 PSI Maximum and Maximum water temperature 100 F if the unit is used to fill a sink or the discharge hose can be placed into a sink The unit must be mounted so tha...

Page 5: ... 500 1 50 Model 0 78 5 1 128 1 20 Pipe Coupling 3 4 npt ght bsp Housing PVDF Dosing Accuracy 10 of ratio Repeatability 5 Pressure Loss Available on request Maximum Temperature 100 F 38 C Minimum Temperature 34 F 1 C Maximum vertical suction of concentrate 13 Feet 396 Centimeters Maximum horizontal suction of concentrate 49 Feet 1493 Centimeters Self Priming Yes Seal Material Available Engineered F...

Page 6: ...irt debris and other contaminants in the solution container may cause excessive wear to the unit Fluid Temperature Min 34 F 1 C Max 100 F 38 C Maximum Fluid Pressure 90 psi 6 2 bar Install a pressure regulator and or pressure relief valve to ensure operating pressure does not exceed the maximum specification Before Removing An Injector From The System Release fluid pressure While the system is in ...

Page 7: ...e solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon into the feed line Solution Container Use any size container A lid or cover is recommended To connect your solution container gently push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into t...

Page 8: ... 5 for your model Change Feed Injection Rate The feed rate on the injector is adjustable EVEN WHILE OPERATING AND UNDER PRESSURE To change feed rate see Fig 1 and Fig 2 1 Lift lock ring Fig 1 2 Rotate Ratio Adjuster Sleeve Fig 2 up or down to the desired setting Use arrows at top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the sleeve 3 Return ring to lock position by push...

Page 9: ...g in fresh water Replace if necessary Keep filter screen off bottom of solution container to prevent dirt and precipitate from clogging filter Clean Inlet Filter Clean or replace inlet filter as required to increase the life of the unit as well as reduce pressure loss Bypass Injector When not in use place the injector in bypass mode by using the three valve bypass Storage For extended storage rins...

Page 10: ...place shaft Step 6 Place new motor piston carefully into pump body and replace lid Step 5 Remove motor piston from pump body Step 7 Place shaft into the motor piston Step 9 Replace lower end assembly and lid onto the pump body Ensure o ring is still in the lid before putting it back on Step 4 Hold body firmly and unscrew the lid If lid is tight use 1 25 mm socket to loosen Step 8 Rotate shaft 90 t...

Page 11: ...ing the bleeder button in until water comes out Set valve to the closed position Replace Motor Piston assembly Clean fluid filter Ensure mesh size is correct for proper filtration Clean filter Replace Motor Piston assembly Clean fluid filter Replace body and piston 2 Clicking sound No suction of solution a Cracked or loose suction hose b Dosage gasket worn or installed incorrectly c Suction tube o...

Page 12: ...unting bracket kit 2 HYD017200XT Kit H Motor piston replacement 3 HYD102601NPT HYD102601BSP Body NPT PVDF AquaBlend Xtreme Body BSP PVDF AquaBlend Xtreme 1 2 3 5 O1 Body and Piston Exploded Parts Diagram Service Parts List 5 OO injector repair parts ...

Page 13: ...017211XT Kit B Wear kit 3 HYD017213XT Kit D Check valve kit 4 HYD017214XT Kit E Wear parts maintenance kit 5 HYD017216XT Kit G Complete lower end kit 1 2 3 5 O2 lower end parts O 2 2 exploded parts diagram Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 14: ...escription 1 HYD017220XT Kit A Dosage gasket kit 2 HYD017221XT Kit B Wear kit 3 HYD017223XT Kit D Check valve kit 4 HYD017224XT Kit E Wear parts maintenance kit 5 HYD17226XT Kit G Complete lower end kit Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 15: ...fective in material or workmanship from the date of purchase for the following periods 1 Year Covers your unit from manufacturing and material defects only Hydro Systems products are warranted to be free from defects in materials and workmanship for the above time frames Hydro Systems will at its sole option repair or replace any component that fails in normal use Any repairs made under warranty s...

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