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1.OO overview 

(continued)

1.O4 Safety Precautions & Warranty Compliance

          WARNING! 

Please read precautions thoroughly before operation. Must meet all applicable local codes and regulations.

Remove Red Caps Prior to Installation

Your injector is 100% factory tested before delivery and 
may contain a small amount of water. The three red plastic 
caps are fitted after testing to ensure cleanliness of 
the injector. 

Before Applying Aggressive Chemicals

Please consult your distributor, chemical manufacturer 
or contact Hydro Systems customer service to confirm 
compatibility with your injector. Always wear proper safety
protection as recommended by chemical supplier.

Label all Fluid Lines, Valves and Connections

If the solution that is being injected is not suitable for 
drinking, all fluid lines should be labelled, "Warning: Not for 
human consumption!"

Monitor Outlet Flow

It is the user's responsibility to monitor the output of 
chemical injected. 

A Filter is Recommended and Required

Install a filter of 140 mesh (104 micron) or finer depending 
on your fluid quality to prolong the working life of the 
injector and for the warranty to be valid. A filter is imperative 
since most fluid contains impurities or particles, especially if 
the fluid source comes from a well, pond or lake.

Avoid a Potentially Hazardous Chemical Accident 

Select a safe location. Chemical container should be kept 
away from children and/or high usage areas and the location 
must also not be susceptible to freezing temperatures.

Avoid Solution Contamination

Use only clean FILTERED fluid. Do not allow contaminants 
to enter the solution container. Dirt, debris and other 
contaminants in the solution container may cause excessive 
wear to the unit.

Fluid Temperature

Min: 34° F (1°C)    Max: 100° F (38°C)     

Maximum Fluid Pressure

 90 psi (6,2 bar)

Install a pressure regulator and/or pressure relief valve 
to ensure operating pressure does not exceed the 
maximum specification. 

Before Removing An Injector From The System 

Release fluid pressure. While the system is in operation, turn 
off the incoming fluid valve. Leave the out going valve open 
this will relieve the pressure at the injector and all parts of the 
system after the injector. Injector is now safe to remove.

1.O5 General Tips

For A Long Service Life

Start with clean fluid by using an inline filter to reduce 
impurities. Keep the solution container covered and clean. 
Keep the suction tube filter 2" (5 cm) from the bottom of the 
container. Perform maintenance procedures as
recommended (see Maintenance page 9).

Soluble Powder Use

Ensure the chemical is completely dissolved before starting 
the injector. If necessary, dissolve the chemical in hot 
water and allow to cool before using. Failure to thoroughly 
dissolve the chemical will cause premature wear to the 
dosage piston/gasket and the inner cylinder. 

Please read this instruction manual thoroughly. Following the procedures, will increase the life of your injector.

Keep From Extreme Temperature

Protect the injector from freezing temperatures or 
excessive heat. 

Rinse Injector After Each Use

Additive allowed to remain in injector can dry out, foul or 
damage the lower end at the next start-up (see Maintenance 
page 9). 

Injector Not in Use for an Extended Period

If the injector has not been stored properly deposits may 
have dried onto the motor (see Maintenance page 9). Before 
operation, soak entire unit into room temperature water 
approx.. 72° F (22° C) for a 24 hour period.

Summary of Contents for HYDRO AquaBlend Xtreme

Page 1: ...user manual AquaBlend Xtreme ...

Page 2: ......

Page 3: ...ration 8 3 OO maintenance 3 01 General Maintenance Tips Schedule 9 3 02 Routine Maintenance Instructions 10 4 OO troubleshooting 4 01 New Install Troubleshooting Table 11 4 02 Injector in Operation or After Scheduled Maintenance Troubleshooting Table 11 5 OO injector repair parts 5 01 Body and Piston 12 5 02 Lower End Parts 0 2 2 13 5 03 Lower End Parts 0 78 5 14 6 OO warranty and contact 6 01 Lim...

Page 4: ...aintaining your equipment reassemble equipment according to instruction procedures Be sure all components are firmly screwed or latched into position equipment clean to maintain proper operation only to water tap outlets 5 PSI Minimum 90 PSI Maximum and Maximum water temperature 100 F if the unit is used to fill a sink or the discharge hose can be placed into a sink The unit must be mounted so tha...

Page 5: ... 500 1 50 Model 0 78 5 1 128 1 20 Pipe Coupling 3 4 npt ght bsp Housing PVDF Dosing Accuracy 10 of ratio Repeatability 5 Pressure Loss Available on request Maximum Temperature 100 F 38 C Minimum Temperature 34 F 1 C Maximum vertical suction of concentrate 13 Feet 396 Centimeters Maximum horizontal suction of concentrate 49 Feet 1493 Centimeters Self Priming Yes Seal Material Available Engineered F...

Page 6: ...irt debris and other contaminants in the solution container may cause excessive wear to the unit Fluid Temperature Min 34 F 1 C Max 100 F 38 C Maximum Fluid Pressure 90 psi 6 2 bar Install a pressure regulator and or pressure relief valve to ensure operating pressure does not exceed the maximum specification Before Removing An Injector From The System Release fluid pressure While the system is in ...

Page 7: ...e solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon into the feed line Solution Container Use any size container A lid or cover is recommended To connect your solution container gently push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into t...

Page 8: ... 5 for your model Change Feed Injection Rate The feed rate on the injector is adjustable EVEN WHILE OPERATING AND UNDER PRESSURE To change feed rate see Fig 1 and Fig 2 1 Lift lock ring Fig 1 2 Rotate Ratio Adjuster Sleeve Fig 2 up or down to the desired setting Use arrows at top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the sleeve 3 Return ring to lock position by push...

Page 9: ...g in fresh water Replace if necessary Keep filter screen off bottom of solution container to prevent dirt and precipitate from clogging filter Clean Inlet Filter Clean or replace inlet filter as required to increase the life of the unit as well as reduce pressure loss Bypass Injector When not in use place the injector in bypass mode by using the three valve bypass Storage For extended storage rins...

Page 10: ...place shaft Step 6 Place new motor piston carefully into pump body and replace lid Step 5 Remove motor piston from pump body Step 7 Place shaft into the motor piston Step 9 Replace lower end assembly and lid onto the pump body Ensure o ring is still in the lid before putting it back on Step 4 Hold body firmly and unscrew the lid If lid is tight use 1 25 mm socket to loosen Step 8 Rotate shaft 90 t...

Page 11: ...ing the bleeder button in until water comes out Set valve to the closed position Replace Motor Piston assembly Clean fluid filter Ensure mesh size is correct for proper filtration Clean filter Replace Motor Piston assembly Clean fluid filter Replace body and piston 2 Clicking sound No suction of solution a Cracked or loose suction hose b Dosage gasket worn or installed incorrectly c Suction tube o...

Page 12: ...unting bracket kit 2 HYD017200XT Kit H Motor piston replacement 3 HYD102601NPT HYD102601BSP Body NPT PVDF AquaBlend Xtreme Body BSP PVDF AquaBlend Xtreme 1 2 3 5 O1 Body and Piston Exploded Parts Diagram Service Parts List 5 OO injector repair parts ...

Page 13: ...017211XT Kit B Wear kit 3 HYD017213XT Kit D Check valve kit 4 HYD017214XT Kit E Wear parts maintenance kit 5 HYD017216XT Kit G Complete lower end kit 1 2 3 5 O2 lower end parts O 2 2 exploded parts diagram Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 14: ...escription 1 HYD017220XT Kit A Dosage gasket kit 2 HYD017221XT Kit B Wear kit 3 HYD017223XT Kit D Check valve kit 4 HYD017224XT Kit E Wear parts maintenance kit 5 HYD17226XT Kit G Complete lower end kit Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 15: ...fective in material or workmanship from the date of purchase for the following periods 1 Year Covers your unit from manufacturing and material defects only Hydro Systems products are warranted to be free from defects in materials and workmanship for the above time frames Hydro Systems will at its sole option repair or replace any component that fails in normal use Any repairs made under warranty s...

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