background image

 

Please visit OPW’s website:

 

www.opwglobal.com

 for further 

information or contact OPW Customer 

Service at 

+44 (0) 1756 799 773

 

(EU) 

or 

1-800-422-2525

 

(US) 

 

 

opwglobal.com 

 

 

DEFINING

 | WHAT’S NEXT

 

214916 revision A 

September 2019 

RESPONSIBILITIES 

  Employees must enforce compliance 

with the safety warnings and all other 

instructions contained in this manual 

and all federal, state and local 

warnings/instructions.

 

  Keep this manual available for use by all employees 

and/or customers.

 

  For personal safety and proper operation of this 

equipment, read and follow all these instructions 

carefully.

 

GENERAL REQUIREMENTS 

  This nozzle is designed for use only at facilities 

dispensing motor fuels.

 

  High flow rates in excess of the regulatory allowable may 

result in splash-back or spillage. Damage and/or injury 

may result.

 

  Nozzles shall be used in accordance with local and 

national safety codes.

 

  OPW products should be used in compliance with 

applicable federal, state, and local laws and regulations. 

Product selection should be based on physical 

specifications and limitations and compatibility with the 

materials to be handled. OPW makes no warranty of 

fitness for a particular use.

 

BEFORE AND DURING FUELING 

  OPW recommends posting the following warnings in a 

visible location for the fueling public. Additional warnings 

may be required. Please contact authorities having local 

jurisdiction for requirements.

 

WARNING

 

Static electricity, fire hazard, and chemical 

exposure hazard. Failure to comply to the 

following warning could result in property 

damage, injury or death. 

 

 
 

 

  Turn off your engine before refueling. Vehicle must 

remain off during the entire fueling procedure.

 

  Discharge your static electricity before refueling.

 

  Before using the dispenser, touch any grounded metal 

on the car or dispenser away from the nozzle and your 

vehicle’s fuel pipe with bare hands. This will discharge 

static electricity on your body. Failure to discharge may 

ignite petrol vapours. 

 

  DO NOT re-enter your vehicle while refueling. This can 

re-charge your body with static electricity. If you must re-

enter your vehicle, discharge static again before 

touching the nozzle. 

 

  DO NOT fill containers in or on the vehicle. Static 

electricity can ignite petrol vapours and cause a fire. Fill 

approved portable containers on the ground. It is 

dangerous to put petrol into an unapproved container.

 

  Keep nozzle in contact with the container until finished 

filling to discharge any static generated during fueling.

 

  When filling an approved portable 

container, flow fuel at low flow rate to 

prevent static build-up. DO NOT put 

trigger in rack position; manually hold 

open. 

  Turn off cell phones and other 

electronic devices to avoid 

distractions.  

  DO NOT smoke or allow open 

flame/sparking devices near the 

product dispensers. 

  Extinguish all pilot lights and open 

flames. For example, the pilot light in 

a motorhome or caravan must be 

extinguished. 

  If a fire starts, 

DO NOT REMOVE 

THE NOZZLE FROM THE FILL 

PIPE

. Back away immediately and tell the attendant. If 

no attendant is on site, use the emergency shut-off 

button to stop the pump. 

  DO NOT start engine during refueling. Vehicle must 

remain off during the entire fueling procedure. 

  DO NOT leave nozzle unattended. Nozzle performance 

and the automatic shut-off feature are influenced by 

many factors. If nozzle does not shut off during refueling, 

stop pump immediately. 

  DO NOT use foreign objects to hold open automatic 

nozzles. Use of foreign objects could result in failure to 

shut off. 

  Fuels can be harmful or fatal if swallowed. Long-term 

exposure to vapors has caused cancer in laboratory 

animals. 

o

  Avoid prolonged breathing of vapors. 

o

  Keep away from eyes and skin. 

o

  Failure to use caution may cause serious injury, 

illness or death. 

  DO NOT allow children to dispense fuel. Only persons of 

license age (of legal driving age) should use dispenser. 

Keep children away from the dispenser area.

 

INSTALLATION INSTRUCTIONS 

  Before beginning installation of the 

product, please carefully read all 

warnings.

 

  Failure to comply with warnings could 

result in property damage, injury or 

death.

 

  Do not use power tools (Hazardous location: Zone 1 

and/or Zone 2) during installation process and 

maintenance of equipment.

 

  Always wear appropriate safety equipment during 

installation or maintenance of equipment.

 

  Do not install unlisted ad/billboard or other unlisted after-

market device on any automatic nozzle. Doing so may 

change the sensitivity of the shut-off mechanism. Nozzle 

may not shut off, causing a fuel spill.

 

  Follow all manufacturers’ instructions.

 

  Use safety cones to mark-off work area. 

Summary of Contents for OPW 21 Series

Page 1: ... on file for future reference This manual contains material that may be required by authorities having jurisdiction to be on site at all times Carefully observe all warnings precautions and instructions for this equipment and in the operating instructions and adhere to them THIS MANUAL MUST BE LEFT WITH FACILITY MANAGEMENT Models 21AG 21AGV 21BG 21BGV EN 13012 2012 Type I 0530 II 1G Sira 19ATEX910...

Page 2: ... electricity can ignite petrol vapours and cause a fire Fill approved portable containers on the ground It is dangerous to put petrol into an unapproved container Keep nozzle in contact with the container until finished filling to discharge any static generated during fueling When filling an approved portable container flow fuel at low flow rate to prevent static build up DO NOT put trigger in rac...

Page 3: ... grounded vented metal test container and megohmmeter CONTINUITY TEST After installation of hanging hardware and prior to flow test check continuity following EN 60204 1 for proper test equipment and method of testing WARNING Fueling equipment is designed to operate in a pressure range of 0 5 to 3 5 bar If the pressure exceeds 6 bar the nozzle will open regardless of lever position Exceeding maxim...

Page 4: ...ed for fuel on the ground prior to and during test Nozzle must be in contact with the container until the testing is complete to discharge any static generated during the test 7 Dispense approximately 20 litres of fuel into an approved test container with the nozzle lever held in the full open position 8 Calculate A L ratio by dividing the volume of vapour collected by the volume of fuel dispensed...

Page 5: ...djusting vapour flow rates Retest and verify that adjustments now bring the A L ratio into compliance 8 Reseal the UST vapour system after the A L ratios are set for all fueling points WARNING Static electric spark could ignite fuel causing a fire Place a container approved for fuel on the ground prior to and during test Nozzle must be in contact with the container until the testing is complete to...

Page 6: ... Perform continuity test See testing instructions WARNING FIRE HAZARD SPILL HAZARD CHEMICAL EXPOSURE Replace the nozzle if the nozzle fails any of the above tests or inspections Failure to comply could result in property damage injury or death REPLACEMENT PARTS DO NOT reuse O rings or screws when replacing components Only use authorized OPW replacement kits from the distributor All other modificat...

Page 7: ...laims must be made in writing and delivered during the applicable warranty period to OPW at OPW 9393 Princeton Glendale Road Hamilton Ohio USA 45011 Attention Customer Service Manager No products may be returned to OPW without its prior written authority This limited warranty shall not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer This limited war...

Page 8: ...bmitting a warranty claim OPW NOZZLE WARRANTY TAG SITE Phone Number City Contact Country Distributor Branch Customer RGA Number Nozzle Model Serial Number Replacement Serial Number WARRANTABLE DEFECTS CHECK ONLY ONE Leaks Fuel Around Spout 200 Dispenses Fuel Without Pulling Lever 200 Leaks Fuel in Trigger Area 200 Fails Pressure Decay Test 300 Leaks Fuel at Hose Inlet 200 Fails Air to Liquid Test ...

Reviews: