11
38
24
36
9
23
35
22
33
3
30
31
104
8
34
7
24-8
24-7
39
93
10
37
74
73
20
21
111
6
D. GEAR SECTION DISASSEMBLY
1. Drain the oil by removing the plug (86)
located on the bottom of the end cover (3).
2. To disassemble the gear section, remove
the Intelliguard™ sensor (21) from the end
cover (3) by removing three capscrews (6).
Inspect the gear teeth on the Intelliguard™
(21) for wear. The Intelliguard™ system is
not serivceable in the field. Return to an
authorized dealer for service.
3. Remove the end cover (3) by removing the
six capscrews (30).
4. Inspect the o-rings (33 & 104) for wear and
replace if necessary.
5. Remove the input gear set (22) and thrust
washers (34 & 37). Inspect and replace if
necessary.
6. Remove secondary gear set (23) and sun
gear (7). Inspect and replace if necessary.
7. Remove the secondary gear housing (9) by
removing eight cap screws (35). Inspect the
o-ring (36) and replace if necessary.
The housing is very heavy.
Use caution when removing it.
8. Remove the sun gear (8).
9. Rotate the thrust plate (24-7) into alignment
with the snap ring (24-8). Remove the snap
ring from the groove on the output shaft
(20).
10. Remove the output gear set (24) and thrust
washer (38). Inspect and replace if
necessary.
Summary of Contents for RUFNEK 100
Page 10: ...10 CLUTCH INSPECTION...
Page 27: ...27 VISCOSITY CHART...
