Doyon FC18GEU, Instructions Manual

Page 1: ...ooking time and temperature recommendation A11 Instructions to remove the conveyor and clean the oven FC18GEU A12 Instructions to reverse direction of the conveyor on FC18GEU A16 Instructions to remove the conveyor and clean the oven FC2GEU A17 Instructions to reverse direction of the conveyor on the FC2GEU A19 Maintenance of the burner A21 Instructions to remove the belt on the conveyor A22 Troub...

Page 2: ...EU E1 FC2GEU E9 SECTION G ELECTRIC SCHEMATICS FC18GEU 220V 1PH 50 Hz G1 FC2GEU 220V 1PH 50 Hz Global warranty G2 CAUTION In case of strong gas odours shut off the gas input valve and contact a specialised gas technician FCGEU_A DOC Rev 02 2005 ...

Page 3: ...CONSTRUCTION You just bought the most advanced gas fired oven in the world DOYON technology at its best This gas fired oven is manufactured using the highest quality components and material The oven gives a perfect uniform baking with its unique Jet Air convection system The DOYON gas fired oven is designed with parts that are easy to find SHIPPING For your safety this equipment is verified by qua...

Page 4: ...RE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE INSTALLATION AND SERVICE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Installation and service must be done by ...

Page 5: ...Top of the oven a clearance of 12 inches 30 cm above the top of the oven must exist to permit adequate venting of the exhaust pipe hot parts and to give proper access to a technician C Floor 8 inches 20 cm minimum D Sides of the oven No clearance required from the end of the conveyor Do not install other than easily removable equipment for service and maintenance ...

Page 6: ... Clean the air contained in the gas supply pipe at the installation to insure a successful firing on the first try The gas pipe sealing compound tightness must be verified using a solution of water and soap prior to firing the unit NOTE If there s any modification done to the system or change of the type of gas used make sure that the regulator pressure of the burner is adjusted as recommended in ...

Page 7: ...djusted aeration shutter set and sealed in production Ignition Electronic directly to the burner Technical Data for the FC18GEU LP gas Declared input kW 17 00 Gas Group I3 I3B P 30 I3P 30 I3P 37 I3B P 50 I3P 50 Inlet pressure mbar 28 30 37 30 30 30 50 50 Declared setting pressure at the outlet from the gas valve mbar 18 75 18 75 18 75 18 75 18 75 18 7 5 Main burner type Power burner manufactured b...

Page 8: ...justed aeration shutter set and sealed in production Ignition Electronic directly to the burner Technical Data for the FC2GEU LP gas Declared input kW 35 00 Gas Group I3 I3B P 30 I3P 30 I3P 37 I3B P 50 I3P 50 Inlet pressure mbar 28 30 37 30 30 30 50 50 Declared setting pressure at the outlet from the gas valve mbar 18 75 18 75 18 75 18 75 18 75 18 75 Main burner type Power burner manufactured by D...

Page 9: ...a baking time When the desired temperature is reached the red light on the thermostat goes out and turns green then the burner stops 6 Adjust baking time according to your product see suggestions Pizza baking time Use the arrows up down on the micro drive 7 Place your products on the conveyor Use a screen for a regular pizza and use pan for a pan pizza IMPORTANT To stop the oven turn the oven star...

Page 10: ...ir pressure switch is not well adjusted or defective Gas pressure is too low or not well adjusted or defective gas pressure switch Malfunction of ignition system or detection of flame To correct it wait 10 seconds and press the red push button fault same one as the fault light If the fault is still active and cannot be reset call for service Cooling fans Two cooling fans run during normal operatio...

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Page 13: ...RESS 5 20 minutes 270 C EXTRA TOPPING 6 00 minutes 255 C SPECIAL HOUSE 7 00 minutes PIZZA PAN BAKING TIME Temperature Pan pizza Approximate baking time 2600 C ALL DRESS 7 20 minutes IMPORTANT You must adjust your baking time according to your own recipe We recommend that you conduct a few baking tests at the beginning and note your time for future reference ...

Page 14: ... Turn the power off A Remove the extended shelf B Remove the right tray C 3 Right tray C To remove the tray Push 1 to the left 5mm then lift 10mm then pull to the right 3cm Pull the tray in the same direction as indicated in 2 above 2 Extended shelf B 4 Left tray D A C B 1 2 D ...

Page 15: ...To remove the tray Push 1 to the right 5mm then lift 10mm then pull to the left 7 Remove gearbox cover E Lift 2cm Pull away from oven 6 Remove gearbox cover E 8 Remove rubber strap Lift gearbox to remove the chain D 1 E E ...

Page 16: ...A 14 9 Lift conveyor 2cm and pull it out 10 Remove conveyor completely INTERIOR SECTION 11 Open the door 13 Top heat diffuser 12 Remove the heat diffusers 14 Interior without top heat diffuser ...

Page 17: ...user 16 Interior without top and bottom heat diffuser FILTERS 17 The filters F G must be cleaned regularly to maintain a good ventilation 18 The filters may be cleaned with water and dishwashing liquid or replaced by a new filter F G ...

Page 18: ...he other side of the conveyor see picture A Unscrew the pizza stopper 1 and screw to the other side of the extension 2 To reverse the direction of the belt change the position of the switch located beside picture D and E the conveyor motor from position I to II WARNING Shut off the main power switch of the oven before reversing the conveyor E D A 1 2 ...

Page 19: ...ng plate E 6 To take out the conveyor it takes two people one at each end The person who is at the opposite side of the gear motor of the conveyor raises it 1 inch 2 cm and pushes it towards the front When the end of the conveyor is inside the oven it is preferable that the same two people place themselves on each side of the conveyor and continue to pull with precaution to take out the conveyor c...

Page 20: ... deflector panels 4 Clean the interior of the oven the 3 bottom deflector panels and the conveyor with oven cleaner EASY OFF or MR MUSCLES 5 Clean the air filter located on the front of the oven Use water and soap EXTERIOR Use stainless steel cleaner We recommend and sell Product NES 201 ...

Page 21: ...holds the end finishing plate and the two side finishing plates of the conveyor D and remove these plates E 6 To take out the conveyor it takes two persons one at each end The person who is at the opposite end of the conveyor motor gearbox of the conveyor raises it 1 2 5 cm F and pushes it through the oven G When the end of the conveyor is inside of the oven it is preferable that the same two pers...

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Page 23: ...xer air inlet 2 The spark rod and porcelain insulators 3 The flame detection rod 4 Verify the burner input pressure 5 Verify every adjustments Ignition rod gap microamps on the detection and air inlet opening 6 Clean every moving pieces FC2GEU FC18GEU WARNING Keep this operating manual for future reference MAINTENANCE OF THE BURNER 1 2 3 4 1 4 3 2 4 ...

Page 24: ...A 22 INSTRUCTIONS TO REMOVE THE BELT ON THE CONVEYOR ...

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Page 28: ...ain contact our company or a certified gas technician The oven heats too much or does not produce enough heat Measure the temperature with an oven thermometer and compare it with the temperature indicated on the thermostat The conveyor chain is not tight enough To tighten Take off the protector at the end of the speed control located on the sides of the conveyor With a 7 16 key lightly unscrew the...

Page 29: ...27 DOYON EQUIPMENT INC 1255 rue Principale Linière Qc Canada G0M 1J0 TEL 418 685 3431 FAX 418 685 3948 Internet http www doyon qc ca E Mail doyon doyon qc ca FOR MORE INFORMATION PLEASE CONTACT OUR OFFICE ...

Page 30: ...SECTION B DIMENSIONS ...

Page 31: ...B 1 ...

Page 32: ...B 2 ...

Page 33: ...B 3 ...

Page 34: ...B 4 ...

Page 35: ...B 5 ...

Page 36: ...B 6 ...

Page 37: ...B 7 ...

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Page 39: ...SECTION C BURNER AJUSTMENT ...

Page 40: ...C 1 ...

Page 41: ...C 2 ...

Page 42: ...C 3 ...

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Page 44: ...SECTION D HEAT DIFFUSER ADJUSTMENT ...

Page 45: ...D 1 ...

Page 46: ...D 2 ...

Page 47: ...D 3 ...

Page 48: ...D 4 ...

Page 49: ...SECTION E COMPONENT PARTS ...

Page 50: ...E 1 ...

Page 51: ... SWITCH KNOB 1 AND ELI575 CONTACT BLOCK 1NC 1 4 ELL755 PUSH BUTTON SOCKET N C 1 AND ELL780 HIGHLITED PUSH BUTTON SOCKET 1 AND ELL790 MINI LAMP 220V 1 5 ELI550 MAIN SWITCH SELECTOR 1 AND ELI570 CONTACT BLOCK 2NO 1 AND ELI556 ON OFF PLATE 1 6 ELT515 OMRON THERMOSTAT E5CS 1 AND ELT532 THERMOCOUPLE TYPE K 1 Model FC18GEU View FRONT ...

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Page 53: ...CONVEYOR MOTOR GEARBOX 1 2 ELM961 PULSE GENERATOR DART 1 3 ELB089 75 AMP BREAKER 1 4 50093010 SPROCKET CLUTCH ASSEMBLY 1 5 ELI638 CONVEYOR SWITCH 1 6 ELB112 ETA 5 AMPS BREAKER 1 7 ELB113 ETA 15 AMPS BREAKER 1 8 ELF200 AC FILTER 1 Model FC18GEU View SIDE ...

Page 54: ...E 5 ...

Page 55: ... 230V 60Hz 50Hz A O SMITH 1 OR ELM820M MOTOR 3 4HP 3PH 208 230 460V 60Hz 50Hz A O SMITH 1 AND STR400 SHAFT EXTENSION 1 AND STF425 MOTOR COOLING FAN 1 6 GAP300 PRESSURE SWITCH DWYER 1 7 QUC900 CONVEYOR CHAIN 18 WIDE 1 8 ELT705 TRANSFORMER 120 240 A 12 24 100VA 1 9 GAB530 ELECTRONIC IGNITION CONTROL RAM 5EM7 01 1 10 GAD200 FLAME DETECTION ROD 1 11 ELM761 COOLING FAN 1 12 220VOLTS 1 PHASE 50Hz PANEL ...

Page 56: ...E 7 ...

Page 57: ...y 1 ELC903 MOTOR CONTACTOR TÉLÉMÉCANIQUE COIL 220 V 50 60Hz 1 2 ELO101 OVERLOAD TÉLÉMÉCANIQUE 4 6 AMPS 1 ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE 1 3 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 2 ELM729 11 PIN BASE 2 Model FC18GEU View BACK INSIDE ...

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Page 59: ...1 AND ELL790 MINI LAMP 220V 1 6 ELB113 ETA 15 AMPS BREAKER 1 7 ELB112 ETA 5 AMPS BREAKER 1 8 ELM960 CONVEYOR CONTROL MOTOR DART 1 9 ELT515 OMRON THERMOSTAT E5CS 1 10 ELI550 MAIN SWITCH SELECTOR 1 AND ELI555 CONTACT BLOCK 1NO 1 11 ELP991 EMERGENCY SWITCH KNOB 1 AND ELI575 CONTACT BLOCK 1NC 1 12 QUF100 FILTER 2 13 ELB089 75 AMP BREAKER 1 14 50093010 SPROCKET CLUTCH ASSEMBLY 1 AND QUC305A 25 CHAIN FO...

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Page 61: ...C270 2 4B GAC280 SOLEINOID GAS VALVE 24 VOLTS 50HZ 1 5 GAM200 ATMOSPHERIC MIXER 1 AND GAM210 FLAME RETENTION PIPE PYRONIX 1 6 ELC903 MOTOR CONTACTOR TÉLÉMÉCANIQUE COIL 220 V 50 60Hz 1 7 ELO101 OVERLOAD TÉLÉMÉCANIQUE 4 6 AMPS 1 AND ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE 1 8 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 2 9 ELM729 11 PIN BASE 2 10 ELT507 HIGH TEMPERATURE LIMIT SWITCH 110 F 1 11 ELT680 TH...

Page 62: ...SECTION G ELECTRIC SCHEMATICS ...

Page 63: ...G 1 ...

Page 64: ...G 2 ...

Page 65: ...40 ...