Doyon SM-200, Installation And Maintenance Manual

Page 1: ...gs A3 SM mixers chart A4 Installation and operation A5 Troubleshooting A6 Mixer cleaning and maintenance A7 Planetary dough mixer description A8 Installation of vegetable or meat cutter attachment A9 For more information please call our office A13 SECTION B DIMENSIONS SM200 B1 SM201 B2 SM300 B3 SM401 B4 SM402NA B5 SECTION E COMPONENT PARTS SM200 E1 SM201 E4 SM300 E9 SM401 E13 SM402NA E16 SECTION G...

Page 2: ...SM201 401 220 Volts 50 60 Hz G4 SM402NA 220 Volts 50 60 Hz G5 Warranty FAMMIX A DOC REV 10 OCT 2006 ...

Page 3: ...nt SM201 20 quart without hub attachment SM300 30 quart with hub attachment SM401 40 quart without hub attachment SM402NA 40 quart with hub attachment A nameplate fixed to the side of the mixer specifies the serial number model number amperage voltage and frequency Drawings electrical diagrams and replacement part numbers are included in this manual ATTENTION ÉQUIPMENT DOYON INC is not responsible...

Page 4: ...any takes full responsibility for the delivery of this equipment in good condition by accepting to transport it IMPORTANT RECEPTION OF THE MERCHANDISE Make sure to verify that the received equipment is not damaged before signing the delivery receipt If damage or loss is noticed write it clearly on the receipt and have the carrier sign it If the damage is noticed after the carrier left contact the ...

Page 5: ...E A qualified technician must do servicing The mixer must be connected to the utility and electrically grounded in conformity to the effective local regulations If these are not established the oven must be connected according to the Canadian Electrical Code CSA C22 1 XX or National Electrical Code NFPA 70 XX Refer to last edition year for XX ...

Page 6: ...5lb 6 8kg 10lb 4 5kg 5 lb 2 3kg 5 lb 2 3kg Pizza dough 45 AR Hook 27lb 12 2kg 18lb 8kg 12lb 5 4kg 7 lb 3 2kg 7 lb 3 2kg Pizza dough med 50 AR Hook 30lb 13 6kg 20lb 9kg 15lb 6 8kg 10lb 4 5kg 10lb 4 5kg Pizza dough thick 60 AR Hook 35lb 15 8kg 25lb 11 3kg 20lb 9kg 15lb 6 8kg 15lb 6 8kg AR ABSORPTION RATIO WATER WEIGHT lbs DIVIDED BY FLOUR WEIGHT lbs CAPACITY DEPENDS ON MOISTURE CONTENT OF DOUGH ABOV...

Page 7: ...or off Allow the planetary to stop rotating move speed selector handle at the desired speed and restart the mixer If you can not change the speed put the speed selector handle at neutral position between two speeds start and stop the mixer and change speed before the mixer is almost stop 10 NEVER CHANGE THE SPEED WHEN THE MIXER WORKS 11 IF YOU OPEN THE BOWL GUARD OR PUSH DOWN THE BOWL THE MIXER WI...

Page 8: ...tric cord is connected Check the breaker of the building Check the breaker on the back of the mixer Check if the stop switch is pulled out Check if the bowl guards are closed properly Check if the bowl lift is up If the mixer is still not working call a technician or call us The breaker comes off Check your dough recipe you might have put too much dough for the mixer If the breaker still come off ...

Page 9: ...ked with special grease that will last for several years When grease is needed for replacement it should be ordered from our factory The bowl lift are to be lubricated once a month with vegetable grease CLEANING We recommend cleaning the mixer and agitators every time you finish the production G ACAD10 MELANGE SM300 SM300 dft TO CLEAN ONCE PER WEEK ...

Page 10: ...city 6 8 kilo 15 pounds SM401 40 quart mixer with stainless steel bowl hook beater and whip Security bowl guard without Hub attachment for meat grinder and vegetable cutter Motor 1 HP 120 Volts 14 Amp 60 Hz NEMA 5 20P Transmission engages by timing belt Weight 465 pounds Finish dough capacity 9 kilo 20 pounds SM402NA 40 quart mixers with stainless steel bowl hook beater and whip Security bowl guar...

Page 11: ...tachment with a slight twist to the left so that the stop stud of the attachment is tight against the side of the hole in the mixer The attachment speed is selected by the speed selector handle Use the first speed for meat and cheese Speed 2 and 3 for cutting vegetables ...

Page 12: ...A10 ...

Page 13: ... 1 7 CL1003 Pusher door and handle 1 8 CL1018 Adjustment screw for door 1 9 CL1024 Lock nut 1 10 CL1023 Tension spring 1 11 CL1022 Knife adjustingnut for disc 1 13 CL1571 Holder for CL6101K 1 14 CL1026 Coller for disc holder 1 15 CL1026A Set screw for CL1026 1 16 CL1030 Studs for disc holder 8 17 CL1008 Nose for housing hub 1 18 CL1036 ROUND PIN 1 Model VEGETABLE SLICER View EXPLODE ...

Page 14: ...A12 ...

Page 15: ...ON PLEASE CONTACT OUR OFFICE DOYON EQUIPMENT INC 1255 rue Principale Linière QC Canada G0M 1J0 Tel 418 685 3431 Canada 1 800 463 1636 U S 1 800 463 4273 FAX 418 685 3948 Internet http www doyon qc ca E mail doyon doyon qc ca ...

Page 16: ...SECTION B DIMENSIONS ...

Page 17: ...B1 ...

Page 18: ...B2 ...

Page 19: ...B3 ...

Page 20: ...B4 ...

Page 21: ...B5 ...

Page 22: ...SECTION E COMPONENT PARTS ...

Page 23: ...E 1 ...

Page 24: ... MOTOR 1 24 200024 SPACER 1 25 200025 MOTOR SHAFT 1 26 200026 MOTOR COIL 1 27 200027 START CAPACITOR 1 28 200028 MOTOR COVER 1 29 200029 MECHANICAL CENTRIFUGAL SWITCH 1 30 200030 SPACER METAL STARTER 1 31 200031 COVER 1 32 200032 FORK 1 33 200033 SHAFT 1 34 200034 PLUNGER 1 35 200035 SPRING 1 36 200036 BOLT 1 37 200037 NUT 1 38 200038 WASHER 1 39 200039 BEARING 6201 QURB07 1 40 200040 15 TEETH GEA...

Page 25: ... 9748 1 69 200069 BOWL CLIPS 1 70 200070 BOWL SUPPORT 1 71 200071 PEDESTAL 1 72 200072 ROD BOWL LIFT 1 73 200073 ARM BOWL LIFT 1 74 200074 BOWL LIFT HANDLE 1 75 200075 CUTTER PIN 1 76 200076 NUT 1 77 200077 BASE 1 82 200082 PLANETARY SHAFT 1 83 200083 BARREL SWITCH 1 84 200084 ROCKER SWITCH 1 85 200085 START SWITCH ELI555 ELP994 1 86 200086 STOP SWITCH ELI555 ELP991 1 87 200087 BOWL LIMIT SWITCH 1...

Page 26: ...E 4 ...

Page 27: ...E 5 ...

Page 28: ...E 6 ...

Page 29: ...3 201023 PLANETARY SHAFT 1 24 201024 BOWL LIFT HANDLE 1 25 201025 ARM BOWL LIFT 1 26 201026 ROD 1 27 201027 BOLT 1 28 201028 FORK 1 29 201029 SPEED CHANGING SHAFT 1 30 201030 SHAFT FOR GUIDE FORK 1 35 201035 GUIDE ROD FOR BOWL 1 36A 201036A CLIPS SCREW 1 36B 201036B RIGHT SIDE CLIPS 1 36C 201036C LEFT SIDE CLIPS 1 37 201037 TOGGLE SWITCH 1 38 201038 SEAL 25 47 8 9748 1 39 201039 BEARING 6203 QURB0...

Page 30: ...E 8 Model Mélangeur 20 pintes sans attachement View Explode ...

Page 31: ...E 9 ...

Page 32: ...E 10 ...

Page 33: ...E 11 ...

Page 34: ...E 12 ...

Page 35: ...00029 HUB ATTACHMENT 1 30 300030 THUMB SCREW 1 31 300031 35 TEETH BEVEL GEAR 1 32 300032 BEARING 6203 QURB09 1 33 300033 12 25 26 18 TEETH QUADRUPLE GEAR SHAFT 1 34 300034 BEARING 6203 QURB09 1 35 300035 BEARING 6202 QURB08 1 36 300036 KEY 1 4 x 1 4 1 37 300037 12 TEETH GEAR SHAFT 1 38 300038 17 TEETH BRASS WORM GEAR 1 39 300039 COVER 1 40 300040 BEARING 6202 QURB08 1 41 300041 SNAP RING 1 42 3000...

Page 36: ...CH 1 88 300088 PLATE 1 89 300089 BEARING 6203 QURB09 1 90 300090 FLANGE 1 92 300092 COVER 1 94 300094 BOWL GUIDE ROD 1 95 300095 RIGHT SIDE BOWL HANDLE 1 97 300097 SPRING 1 107 300107 CAPACITOR 1 108 300108 COVER 1 110 300110 BOWL GUARD SWITCH 1 114 300114 COVER 1 117 300117 CONTACTOR 1 118 300118 COVER 1 120 300120 ROD ASSEMBLY 1 130 300130 BOWL SUPPORT SWITCH 1 131 300131 15 AMPS BREAKER ELB099 ...

Page 37: ...E 15 ...

Page 38: ...E 16 ...

Page 39: ...E 17 ...

Page 40: ...E 18 ...

Page 41: ...1 24 401024 BOWL LIFT HANDLE 1 25 401025 ARM BOWL LIFT 1 26 401026 PIN 1 27 401027 SPRING 1 28 401028 FORK 1 29 401029 SPEED CHANGING SHAFT 14 TEETH 1 30 401030 GUIDE FORK SHAFT 1 35 401035 GUIDE ROD FOR BOWL 1 36A 401036A CLIPS SCREW 1 36B 401036B RIGHT SIDE CLIPS 1 36C 401036C LEFT SIDE CLIPS 1 37 401037 TOGGLE SWITCH 1 38 401038 SEAL 1 39 401039 BEARING 6205 QURB30 1 40 401040 BEARING 6006 QURB...

Page 42: ...E 20 ...

Page 43: ...E 21 ...

Page 44: ...E 22 ...

Page 45: ...E 23 ...

Page 46: ...ER ARCH 1 24 402N024 BASE 1 25 402N025 SCREW 1 26 402N026 NET 1 27 402N027 TREADED ROD FOR BOWL SUPPORT 1 28 402N028 GLISSIERE DU SUPPORT DU BAS 1 29 402N029 BEARING 6005ZZ QURB010 1 30 402N030 O RING 1 31 402N031 30 TEETH OBLIQUE GEAR 1 32 402N032 O RING 1 33 402N033 SHAFT 1 34 402N034 30 TEETH OBLIQUE GEAR 1 35 402N035 O RING 1 36 402N036 OIL LESS BEARING 1 37 402N037 BOWL SUPPORT MICROSWITCH 1 ...

Page 47: ... 402N076 CLUTCH GEAR ASSEMBLY 1 77 402N077 CLUTCH GEAR ASSEMBLY 1 78 402N078A 36 TEETH GEAR FOR OLD MODEL 1 OR 402N078B 35 TEETH GEAR FOR NEW MODEL 1 79 402N079 BRASS BUSHING 1 80 402N080 8 MM x 40 MM KEY 1 81 402N081 BRASS BUSHING 1 82 402N082 45 TEETH GEAR 1 83 402N083 SPACER 1 84 402N084 BEARING 6207 1 85 402N085 C CLIP 1 86 402N086 STEEL BUSHING 1 87 402N087 SEAL 72 45 12 1 88 402N088 STOP NUT...

Page 48: ... 1 111 402N111 KEY 1 112 402N112 KEY 1 113 402N113 SLEEVE BEARING TA 45 35 FOR 402N007 1 114 402N114 OIL SEAL TA 45 35 FOR 402N007 1 115 402N115 OIL SEAL 36 X 30 X 3 1 116 402N116 WASHER FOR 117 1 117 402N117 BOWL GUARD SCREW 1 118 402N118 BOWL GUARD 1 119 402N119 ELECTRIC BOX 1 120 402N120 OVERLOAD RELAY 1 121 402N121 CONTACTOR 1 122 402N122 START SWITCH 1 123 402N123 STOP SWITCH 1 Model SM402NA ...

Page 49: ...SECTION G ELECTRIC SCHEMATIC ...

Page 50: ...G1 ...

Page 51: ...G2 ...

Page 52: ...G3 ...

Page 53: ...G4 ...

Page 54: ...G5 ...

Page 55: ...ible for having the equipment properly installed operated under normal conditions with proper supervision and to perform periodic preventive maintenance If any parts are proven defective during the period of one year from date of purchase Doyon Equipment Inc hereby guarantees to replace without charge F O B Linière Quebec Canada such part or parts Doyon Equipment Inc will pay the reasonable labor ...