Dr. Nano 12,000 LBS User Manual Download | Manualshive

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NO. NAME

QTY. NO. NAME

QTY.

1

MOTOR BOX COVER

1

15

1 & 2-STAGE INNER
GEAR

1

2

MOTOR ROTOR

1

16

SUN GEAR

1

3

MOTOR OUTER BARREL

1

17

1-STAGE PLANETARY

1

4

MOTOR BASE

1

18

2-STAGE PLANETARY

1

5

SLIDING BEARING

2

19

3-STAGE PLANETARY

1

6

MOTOR STEEL SLEEVE

1

20

3-STAGE INNER GEAR

1

7

TRANSMISSION SHAFT

1

21

DRUM

1

8

SUPPORT BAR

2

22

WIRELESS REMOTE

1

9

GEAR BOX BASE

1

23

REMOTE CONTROL
HANDLE

1

10

STEEL GASKET

1

24

HOOK

1

11

GEAR BOX COVER
WASHER

1

25

SAFETY BELT

1

12

GEAR BOX

1

26

SYNTHETIC ROPE

1

13

“O” SHAPE RING

1

27

ALUMINIUM FAIRLEAD

1

14

CLUTCH HANDLE

1

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3
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Summary of Contents for 12,000 LBS

Page 1: ...12 000 LBS ELECTRIC WINCH USER MANUAL REGISTER PRODUCT WARRANTY AT www drnanoinc com ...

Page 2: ...possible for the winch to be lighter and more compact Control Box Using electrical power from the vehicle s battery the control box s contactor switches power to the motor enabling the operator to change the direction of the winch drum rotation Remote Control Handle Connecting to the control box and getting power during connecting The operator can control the direction of drum rolling by pressing ...

Page 3: ...TARY 1 5 SLIDING BEARING 2 19 3 STAGE PLANETARY 1 6 MOTOR STEEL SLEEVE 1 20 3 STAGE INNER GEAR 1 7 TRANSMISSION SHAFT 1 21 DRUM 1 8 SUPPORT BAR 2 22 WIRELESS REMOTE 1 9 GEAR BOX BASE 1 23 REMOTE CONTROL HANDLE 1 10 STEEL GASKET 1 24 HOOK 1 11 GEAR BOX COVER WASHER 1 25 SAFETY BELT 1 12 GEAR BOX 1 26 SYNTHETIC ROPE 1 13 O SHAPE RING 1 27 ALUMINIUM FAIRLEAD 1 14 CLUTCH HANDLE 1 ...

Page 4: ...n mounting plate it is recommended to use no less than 6mm thick steel Fasteners should be high tensile steel a minimum of grade 5 A poorly designed or underrated mounting plate will void the Dr Nano warranty The winch should be secured to the mounting with M10 x 35mm bolts and spring washers provided The aluminium fairlead is to be mounted so as to guide the rope onto the drum evenly Lubrication ...

Page 5: ... which could possibly damage them Corrosion on electrical connections will reduce performance and could cause a short clean all connections regularly in salty environments use a silicone sealer to protect from corrosion Wireless Control Your Dr Nano winch is installed with a wireless control unit housed in the control box This unit should have an operating range of at least 10 meters If problems a...

Page 6: ...s A To disengage the clutch move the clutch shifter tab into the DOWN position rope may not be free spooled off the drum B To engage the clutch move the clutch shifter tab into the UP position The winch is now ready for pulling Recheck all rope rigging before proceeding Plug in the winch hand control It is recommended that the winching operation takes place from the driver s position to ensure saf...

Page 7: ...at the winch be used regularly at least once a month Simply power out the rope 15m free spool 5m and then power back in This will keep all components in good working condition so that the winch can be relied on when needed Note The safety precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator th...

Page 8: ...s and onlookers should be kept well clear of the work area Ensure a secure footing and balance while operating the winch Do not misuse the control Rope Never carry the winch by the cord or disconnect it from the receptacle by pulling the rope Keep rope away from heat oil and sharp edges Do not overwork the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes...

Page 9: ...e with one hand and the remote control switch with the other Start as far back and in the centre as you can Walk up keeping load on the rope as the winch is powered in Do not allow the rope to run loosely through your hand and do not approach the winch too closely Turn off the winch and repeat the procedure until all but 1m of rope is in Disconnect the remote control switch and finish spooling in ...

Page 10: ...nd the means to maintain a direct line pull to the centre of the rollers When double loading during stationery winching the winch tow hook should be attached to the chassis of the vehicle Ensure rated D or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point When extending the winch rope ensure that the rope is wrapped at least 5 times around th...

Page 11: ...rope is replaced be sure to apply loctite or an equal compound to the rope clamp thread Tighten the clamp screw properly but do not over tighten The loctite will prevent loosening of the screw in arduous conditions Loctite 7471 primer and 222 thread locker are recommended Do not attempt to exceed the pulling limits of this winch Do not drive your vehicle to assist the winch in any way Vehicle move...

Page 12: ...TROUBLE SHOOTING ...

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