DR PILOT 4, Safety & Operating Instructions Manual

Page 1: ...T 4 Y OPE manual and a Cycle T ERATIN ll instruction Tiller C NG INST s before ope ultivato TRUCT DR Powe Toll free p Fax 1 802 Website w rating the DR or IONS r Equipment phone 1 800 D 2 877 1213 www...

Page 2: ...se let us know of any questions you may have We want to answer them as quickly as possible When you do call please have your order number or serial number handy For technical assistance please visit o...

Page 3: ...ng the DR PILOT 4 Cycle Tiller Cultivator Only allow responsible individuals who have a thorough understanding of these instructions to operate the Tiller Cultivator Never allow children to operate th...

Page 4: ...s tasteless and deadly poisonous gas Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat open flame and out of the reach of children Fill t...

Page 5: ...lts Clear any obstructions and repair and or replace damaged parts Always keep the machine in good safe operating condition Always make certain nuts and bolts are tight and always use the supplied sel...

Page 6: ...ne of our Technical Support Representatives will be happy to help you DR PILOT 4 Cycle Tiller Cultivator Specification Sheet ENGINE DISPLACEMENT 40cc FUEL TANK CAPACITY 0 75 L FUEL TYPE Minimum 87 oct...

Page 7: ...CONTACT US AT www DRpower com 7 DR PILOT 4 Cycle Tiller Cultivator Controls and Features NOTE The model shown in Figure 1 may look slightly different from your machine Figure 1...

Page 8: ...ltivator assembly NOTE Use care with the Upper Right Handlebar so as not to kink the Throttle Cable or pinch the On Off Switch Wire they are pre attached to the Engine and Handlebars Make sure the pul...

Page 9: ...position facing towards the Tines and then reinsert the Detent Pin Figure 3 7 Do not discard your packaging material until you are fully satisfied with your new DR PILOT 4 Cycle Tiller Cultivator Add...

Page 10: ...2 Clean around oil fill area 3 Unscrew dipstick and wipe clean with cloth 4 Reinsert dipstick must be fully threaded for accurate reading 5 Unscrew and check dipstick If no oil shows on the dipstick...

Page 11: ...without placing excessive body weight on the unit The Tiller Cultivator operates most efficiently with the weight of the unit itself Never run engine indoors Exhaust fumes are deadly Do not spray wat...

Page 12: ...e starts running move choke lever to HALF CHOKE position until unit runs smoothly Note Half choke is defined when the choke lever is between CHOKE and RUN positions Figure 6 6 Move choke lever to RUN...

Page 13: ...T THE DRAG STAKE The drag stake is used to help regulate cultivating depth and control the Tiller Cultivator from leaping forward during operation Resistance to forward motion is greatest when the dra...

Page 14: ...from the factory Never replace parts that are not specifically designed for the Tiller Cultivator Lubrication TRANSMISSION The transmission case has grease installed at the factory It is recommended t...

Page 15: ...Air Filter Never run engine without air cleaner properly installed Added wear and engine failure may occur if air cleaner is not installed on engine Service air cleaner every 3 months or after 20 hour...

Page 16: ...esn t move when pulled it is secure Tine Removal and Installation TO REMOVE TINES 1 Remove the hairpins from each end of the tine shaft Figure 14 2 Slide the four tines off the shaft TO INSTALL TINES...

Page 17: ...ale fuel Drain old fuel and replace with fresh Use gas stabilizer at end of season Spark plug wire loose Make sure spark wire is securely attached to spark plug Dirty carburetor Clean carburetor use g...

Page 18: ...0 Upper Right Handlebar Assembly Grey 3 35921 Knob Textured Handle Grip 4 25729 T Handle Nut 5 26146 Washer 6 26147 Handle Clamp Bolt 7 35922 Middle Handlebar Assembly Grey 8 26161 Bolt 10 24 X 1 1 4...

Page 19: ...S Schematic 092214 Diagram Handleba ar Assembly y CALL TOLL L FREE 1 800 DR OWNER R 23...

Page 20: ...e Wheel Axle 11 35929 Wheel 180 X 38mm Diamond Tread Grey Hub 12 26134 Bolt M10 X 1 5 X 225 Mm 13 26131 Tube Wheel Guide 14 26132 Tube Wheel Lock 15 26133 Spring Wheel Lock 16 26120 Bolt M6 X 1 0 X 20...

Page 21: ...S Schematic 092214 Diagram Hood and d Tines Ass sembly CALL TOLL L FREE 1 800 DR OWNER R 23...

Page 22: ...40010 Shroud Cap Spark Plug Access 18 40011 Screw 3 16 X 1 2 In Phillips 19 40012 Clip Nut 3 16 In 20 40013 Valve Cover Kit 21 40014 Gasket Valve Cover 22 40015 Recoil Clutch Ref Part Description 23 4...

Page 23: ...CALL TOLL FREE 1 800 DR OWNER 23 Schematic Diagram Engine Assembly...

Page 24: ...Mount 9 39912 Bolt M6 X 1 0 X 25 Hex Flange 10 39913 Tine Shaft Bushing Steel 11 39914 Tine Shaft Shim 12 39915 Gear And Tine Shaft Assy 13 39916 Bushing Spacer 14 39917 Drive Shaft Bushing Bronze 15...

Page 25: ...CONTACT US AT www DRpower com 27 Schematic Diagram Transmission Assembly...

Page 26: ...26 DR PILOT 4 Cycle Tiller Cultivator Notes...

Page 27: ...CONTACT US AT www DRpower com 27 Notes...

Page 28: ...or oil into the cylinder hole Replace the Plug and pull the Recoil Starter Rope until you feel strong resistance This will coat the Piston and seat the Valves to prevent moisture buildup Clean or repl...