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8. Maintenance

– 13 –

EN

Problem

Possible Cause

Remedy

The lifting arm does not raise when 

the handle shaft is pumped.

The release valve is not fully closed.

Twist the handle shaft clockwise 

until strong resistance is felt and 

bleed the piston if necessary.

The maximum load has been 

exceeded.

Use an appropriately rated jack or 

reduce the weight of the load.  

DO NOT adjust the overload valve.

The lifting arm fulcrum bar is  

not lubricated.

Use a grease gun to apply oil to the 

grease nipple.

The piston system is corroded.

DO NOT use the jack. Contact 

Draper Tools to discuss repair or 

replacement options.

The saddle drops once lifted.

The release valve is not fully closed.

Twist the handle shaft clockwise 

until strong resistance is felt  

and bleed the piston if necessary.

The hydraulics mechanism  

is damaged.

DO NOT use the jack. Contact 

Draper Tools to discuss repair or 

replacement options.

The handle shaft cannot be 

operated or raises the saddle slowly.

The piston system is not 

appropriately lubricated.

Follow steps in section 

7.1.

The handle shaft cannot  

be twisted.

The attaching bolt has been 

overtightened.

Slightly loosen the attaching bolt.

8.4 Troubleshooting

Summary of Contents for 28465

Page 1: ...28465 28466 28475 28481 28485 28494 EN Original Instructions Version 1 2 25 3 TONNE TROLLEY JACK ...

Page 2: ... latest version of the product manual 1 1 Product Reference User Manual for 2 25 3 Tonne Trolley Jack Stock No 28465 28466 28475 28481 28485 28494 Part No TJ2250B TJ2250G TJ2250O TJ3000B TJ3000G TJ3000O 1 2 Revisions Version 1 April 2022 First release As our manuals are continually updated always ensure that the latest version is used Download the latest version from drapertools com manuals 1 3 Un...

Page 3: ...th and Safety Precautions 6 5 2 Preparing the Vehicle to be Lifted 6 5 3 Correct Use of the Jack 7 6 Identification and Unpacking 8 6 1 Product Overview 8 6 2 What s in The Box 9 6 3 Packaging 9 7 Operating Instructions 10 7 1 Preparing the Jack 10 7 2 Raising a Load 11 7 3 Lowering a Load 11 8 Maintenance 12 8 1 General Maintenance 12 8 2 Checking and Replacing the Oil 12 8 3 Storing the Jack 12 ...

Page 4: ...ccidents or repairs attempted or made by any personnel other than the authorised Draper Tools repair agent In all cases to make a claim for faulty workmanship or materials within the standard warranty period please contact or return the product to the place of purchase Proof of purchase may be required If the place of purchase is no longer trading or if you experience any difficulties with your wa...

Page 5: ...r 110mm 110mm 110mm Handle length 1 145mm 1 145mm 1 145mm Chassis length 738mm 738mm 738mm Net weight 35kg 35kg 35kg 4 1 Scope This trolley jack is designed for the elevation of vehicles of up to the stated maximum weight limit as part of domestic and light duty commercial use Any other application beyond the conditions established for use will be considered misuse Draper Tools accepts no responsi...

Page 6: ... handling and lifting Dropping the jack may result in damage to the product or personal injury DO NOT modify this product in any way Stay alert to external interference that may cause the raised load to rock during preparation and operation When not in use lower the lifting arm put the handle shaft into an upright position and twist it clockwise until strong resistance is felt This prevents the ha...

Page 7: ... the operator is required to be underneath the vehicle at any time during lifting or lowering Keep clear of all movable parts of the jack mechanism when in use To prevent overloading the jack is fitted with an overload valve set at the factory Important The overload valve should not be adjusted under any circumstances If the capacity of the jack is exceeded the valve will prevent the lifting opera...

Page 8: ...uct Overview 8 EN 1 Handle shaft 2 Handle socket 3 Lifting arm 4 Saddle and integrated saddle pad 5 Grease nipple 6 Fulcrum bar 7 Oil filler plug 8 Overload valve screws 9 Pump cover plate 10 Caster bolts 11 Wheels 11 4 3 2 11 8 7 5 1 6 9 10 ...

Page 9: ...art is damaged or missing do not attempt to use the product Please contact the Draper Helpline contact details can be found at the back of this manual 6 3 Packaging Keep the product packaging for the duration of the warranty period for reference should the product need to be returned for repair WARNING Keep packaging materials out of reach of children Dispose of packaging correctly and responsibly...

Page 10: ... Pump the handle shaft down and up at least ten times using the full stroke range to lubricate the piston and expel any accumulated air c Twist the handle shaft clockwise until strong resistance is felt to seal the release valve 4 Test the jack a Pump the handle shaft down and up to raise the lifting arm to its highest position b Observe the saddle to check that it does not drop 5 If the lifting a...

Page 11: ...rops under load safely lower the load see 7 3 and bleed the piston chamber see 7 1 5 Immediately secure the raised vehicle with an appropriate axle stand placing it as instructed in the manufacturer information 7 3 Lowering a Load WARNING Always ensure that there are no persons or obstacles beneath the vehicle before lowering 1 Gently pump the handle shaft 1 to raise the vehicle slightly and allow...

Page 12: ...ve use CAUTION Use AW 22 hydraulic oil Never use brake or engine oil WARNING Oil spillage may cause the operating surface to become slippery Do not operate the jack on oily surfaces To check drain and refill the oil capsule 1 Place the jack on a level horizontal surface 2 Fully lower the lifting arm 3 and handle shaft 1 3 Unscrew and remove the pump cover plate 9 4 Remove the oil filler plug 7 and...

Page 13: ...ipple The piston system is corroded DO NOT use the jack Contact Draper Tools to discuss repair or replacement options The saddle drops once lifted The release valve is not fully closed Twist the handle shaft clockwise until strong resistance is felt and bleed the piston if necessary The hydraulics mechanism is damaged DO NOT use the jack Contact Draper Tools to discuss repair or replacement option...

Page 14: ...ons Contact your local authority for details of collection schemes in your area In all circumstances DO NOT dispose of this product with domestic waste DO NOT incinerate Before decommissioning drain and dispose of the oil from the jack in line with local regulations DO NOT abandon in the environment 9 Disposal 14 EN ...

Page 15: ...Do not incinerate or throw onto fire Do not abandon in the environment Use only on level surfaces Apply the handbrake and put the vehicle in gear Chock all grounded wheels Support raised vehicles with axle stands Do not work under vehicles when supported only by a jack ...

Page 16: ...049 4344 Telephone Sales Desk 44 0 23 8049 4333 General Enquiries 44 0 23 8026 6355 General Fax 44 0 23 8026 0784 Service Warranty Repair Agents For aftersales servicing or warranty repairs please contact the Draper Tools Product Helpline for details of an agent in your area Published by Draper Tools Limited Delta International Delta International BV Oude Graaf 8 6002 NL Weert Netherlands ...

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