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2.  SPECIFICATION  

 

 

2.1 SPECIFICATION

Stock No.  ..............................................................  69939
Part No.  ............................................................  AW180A
Rated voltage .................................................. 230~50Hz
Input current ........................................................... 16.4A

 

Current range ...................................................70 – 180A
Electrode size ...............................................1.6 – 4.0mm
Degree of protection ..............................................  IP21S
Cooling ...............................................................  Air (fan)
Insulation class .............................................................  H
Duty cycle: .............................10% @ 180A / 60% @ 73A
Weight (Gross/Net/machine only) ...........  18.5/17.5/17kg

Stock No.  ..............................................................  71090
Part No.  ..........................................................  AW164AT
Rated voltage .................................................. 230~50Hz
Input current ........................................................... 15.3A 
Current range ...................................................60 – 160A
Electrode size ...............................................1.6 – 4.0mm
Degree of protection ..............................................  IP21S
Cooling ...............................................................  Air (fan)
Insulation class .............................................................  H
Duty cycle: ...... 10% @ 160A / 40% @ 80A / 60% @ 65A
Weight (Gross/Net/machine only) .......  17.0/16.0/15.5 kg

3.  HEALTH AND SAFETY 

INFORMATION  

 

3.1  GENERAL SAFETY 

INSTRUCTIONS

 Warning! Read all safety warnings and all 

instructions. When using electric tools basic safety 

precautions should always be followed to reduce the risk 

of fire, electric shock, and personal injury including the 

following.

Read all these instructions before attempting to operate 

this product and save these instructions.

Electric shock can kill:
–  Remove the plug from the socket before carrying out 

adjustment, servicing, or maintenance.

–  Allow 5 minutes waiting time for the capacitors to 

discharge before removing the panels for any 

maintenance operations.

–  Do not touch live electrical parts.
–  Never use electrode holders or cables with damaged 

or deteriorated insulation.

–  Keep the working environment, equipment, cables, 

and clothing free from grease, oil, moisture, and dirt.

–  Ensure the welding machine has been correctly 

earthed and all panels are fitted securely.

–  The operator must be insulated from the floor and 

workbench using a dry insulation mat.

–  Wear isolating footwear and gloves that are in good 

condition, i.e. without holes.

–  In hazardous conditions of increased electric shock 

always ensure a second person is present in case of 

an accident.

–  Never change electrodes with bare hands or damp 

gloves (for ARC/MMA welders).

–  Keep welding cables away from power cables.
–  Regularly inspect the condition of the welding, earth, 

and power cables for signs of damage.

–  Do not leave the machine unattended and remove 

the plug from the socket when not in use.

–  Do not use welding cables unsuitable for the 

amperage.

–  Ensure the earth clamp is adjacent to the weld seam, 

secured to bare metal and when not in use is 

insulated for safety.

–  Keep all equipment well maintained.
–  The operator shall prevent gas cylinders in the 

vicinity of the workpiece from becoming part of the 

welding circuit.

Fumes & Gases can be harmful:
–  The welding process generates hazardous fumes as 

a by-product. Inhalation of these fumes is hazardous 

to health.

–  Keep your head away from the weld to avoid 

breathing the fumes.

–  If welding in confined spaces ensure adequate 

ventilation and use a fume extractor.

–  Welding fumes displace oxygen. The danger of 

suffocation.

–  By-products of welding can react with other chemical 

vapours to produce a toxic/explosive environment.

Welding can cause fire or explosion:
–  Arc welding and allied processes can cause fire and 

explosions and precautions shall be taken to prevent 

these hazards.

–  Before starting a weld ensure the area is clear of 

flammable materials.

–  Remove any inflammables to a safe distance, 

especially substances likely to generate a dangerous 

vapour.

–  The welding arc can cause serious burns. Avoid 

contact with skin.

–  Sparks and molten metal are cast out during 

welding. Take precautions to prevent fire igniting and 

Summary of Contents for 69339

Page 1: ... has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contained in this manual it will ensure both product and operator safety together with longer life of the product itself All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product Whilst every...

Page 2: ...tion that draws attention to the risk of damage to the product or surroundings 1 3 EXPLANATION OF SYMBOLS Warning Read the instruction manual Warning Wear suitable welding eye face protection Warning Wear ear defenders During grinding operations Warning Wear protective gloves Keep out of the reach of children Warning Danger of electric shock Danger of fire Danger of explosion Danger of fumes Dange...

Page 3: ...at Wear isolating footwear and gloves that are in good condition i e without holes In hazardous conditions of increased electric shock always ensure a second person is present in case of an accident Never change electrodes with bare hands or damp gloves for ARC MMA welders Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of ...

Page 4: ...es Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch that it has had time to cool sufficiently and is disconnected The arc generates ultra violet radiation can damage skin and eyes visible light can dazzle eyes and impair vision i...

Page 5: ...Some of the packaging materials may be harmful to children Do not leave any of these materials in reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 5 TECHNICAL DESCRIPTION 5 1 PRODUCT IDENTIFICATION FIG A 1 Power supply cable 2 ON OFF switch 3 Welding current adjustment 4 Current adjustment indicator 5 Thermal cut...

Page 6: ... to the product and that it is fitted with a delayed fuse suited to the maximum delivered rated current Note This product has been set to the highest voltage at the factory 7 SETTING THE ARC WELDER 7 1 RATING PLATE IP21S Unit s protection class rating Do not dispose of WEEE as unsorted municipal waste ARC welder Read relevant safety documentation UK Conformity Assessed Power supply identifier e g ...

Page 7: ...MMA ARC MACHINE OPERATION FIG 3 Prepare the joint s to be welded Insert the electrode suitable for the application into the electrode holder 9 while pressing lever 9 1 With the earth clamp and electrode holder connected connect the machine to the power supply The power display will illuminate as confirmation Set the amperage appropriate to the selected electrode size Secure the earth clamp to a cl...

Page 8: ...lug from the power supply socket Problem Possible cause Required action No spark Bad clamp connection Check clamp connection PCB on the inverter is defective or damaged Contact Draper Tools authorised service agent for repair replacement No output voltage Overheated unit the thermal cut out LED will be illuminated Wait for unit to cool and the re setting of the thermal cut out Failure of internal ...

Page 9: ...e materials or workmanship repairs will be carried out free of charge This warranty period covering labour is 12 months from the date of purchase except where tools are hired out when the warranty period is 90 days from the date of purchase This warranty does not apply to any consumable parts any type of battery or normal wear and tear nor does it cover any damage caused by misuse careless or unsa...

Page 10: ...that it is disposed of according to national regulations Contact your local authority for details of collection schemes in your area In all circumstances Do not dispose of power tools with domestic waste Do not incinerate Do not dispose of WEEE as unsorted municipal waste Waste Electrical Electronic Equipment NOTES ...

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